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1 years of engineering excellence 1961-2011 beyond engineering beyond engineering McNally Bharat Engineering Company Limited McNally Sayaji Engineering Limited McNally Humboldt Wedag Minerals India Private Limited Ecospace Campus 2B 11F/12 (Old Plot No AA II/Blk 3) New Town Rajarhat North 24 Parganas Kolkata 700 156 India T +91 33 3014 1111/6628 1111 F +91 33 3014 2277/6628 2277 W www.mcnallybharat.com E [email protected]

2 Corporate office at Kolkata beyond engineering Vijaywada MBE Coal & Minerals Technology Gmbh BSF2 Krishna Enclave Currency Nagar Gottfried-Hagen-Strae 20 51105 Cologne Germany Vijayawada 520 008 Andhra Pradesh T +49 221 99892 700 F +49 221 99892 709 M +91 94403 20529 E [email protected] E [email protected] Other Subsidiaries Sales Offices McNally Humboldt Wedag Minerals India Private Limited MBE Minerals Processing Technology Beijing Ecospace 11F/12 (Old Plot No AA II/Blk 3) New Town Rajarhat c/o KHD Humboldt Wedag International Beijing Office North 24 Parganas Kolkata 700156 India 25 A CITIC Building 19 Jianguomenwai Dajie P +91 33 66281111/30141111 F +91 33 66282277/30142277 Beijing China 100004 E [email protected] E [email protected] Factory T +86 10 6500 4101 F +86 10 6500 8623 Plot 1A Sector B Industrial Growth Center Nimpura MBE Mineral Processing Technology Moscow Rakhajungle Kharagpur 721301 West Bengal India c/o KHD Humboldt Engineering Branches Mjasnizkaja ul. 24/7 Office 108 Kolkata 10100 Moscow, Russia 50 Chowringhee Road 8th Floor Kolkata 700071 E [email protected] P +91 33 40111300 F +91 33 40111333 T +7 495 6285 116 F +7 495 5408 626 Mumbai MBE Minerals SA Pty Limited A-402 Kailash Industrial Complex Park Site 36 Wankel Street Jet Park Boksburg 1459 Vikhroli (West) Mumbai 400079 PO Box 8460 Elandsfontein 1406 South Africa P +91 22 25171451/1452 F +91 22 25171450 T +27 11 397 4660 F +27 11 397 4411 E [email protected] Bokaro 151 Co-Operative Colony Bokaro Steel City MBE Cologne Engineering GmbH Dist Bokaro Jharkhand Dillenburger Strae 63 P +91 6542 249684 F +91 6542 259500 51105 Kln T +49 221 99892 600 F +49 221 99892 619 Chennai E [email protected] PREM EDEN Flat No 2A 2nd Floor Dev Apartments 34/58 28th Cross Street EWB Kornyezetvedelmi kft Indira Nagar Adayar Chennai 600020 H 1132 Victor Hugo u. 18-22 Budapest Hungary P +91 44 4269 5971/5972 F +91 44 4269 5790 TF +36 1 3496141/ 7980 3506500

3 Locations Contents beyond engineering McNally Bharat Engineering Company Limited Branches MBE 50 years of Subsidiary Companies Head Office Mumbai Ecospace Campus 2B 11F/12 (Old Plot No AA II/Blk 3) New Town Rajarhat C 1&2 Neighbourhood Shopping Complex engineering excellence 3 McNally Sayaji Engineering Limited 23 North 24 Parganas Kolkata 700156 India Plot No 10&11 Sector 4 Palmbeach Marg Nerul New Bombay 400706 P +91 33 66281111/30141111 F +91 33 66282277/30142277 TF +91 022 27722002 E [email protected] E [email protected] W www.mcnallybharat.com Chairmans Message 5 Manufacturing Facilities 24 Ernakulam Registered Office C-C 35/875 Manikath Court Dewan's Road Ernakulam 4 Mangoe Lane Kolkata 700001 India Cochin 682016 Kerala Group organization 6 Product Range 28 Subsidiary Companies P +91 0484 2364914 M +91 98460 34939 E [email protected] McNally Sayaji Engineering Limited Kolkata Head Office Ecospace Campus 2B 11F/12 (Old Plot No AA II/Blk 3) New Town Rajarhat MBE as an EPC company 7 Coal and Mineral Technologies 36 Ecospace Campus 2B 11F/12 (Old Plot No AA II/Blk 3) New Town Rajarhat North 24 Parganas Kolkata 700156 India North 24 Parganas Kolkata 700156 India P +91 33 66281111/30141111 F +91 33 66282277/30142277 P +91 33 66281111/30141111 F +91 33 66282277/30142277 E [email protected] W www.mcnallybharat.com Power Projects Division 9 EWB Kornyezetvedelmi Kft, Hungary 39 E [email protected] W www.mcnallybharat.com Nagpur Works and Sales Office 64 New Ramdaspeth Opposite Central Bank of India Steel, Mining & Port Locations 40 Kumardhubi East High Court Road Nagpur 440010 Maharashtra Projects Division 13 PO Kumardhubi Dist. Dhanbad Jharkhand 828203 India P +91 0712 2535089/2560097 M +91 94221 14059 E [email protected] P +91 06540 273010/11/16 272235/197 F +91 06540 273024/273015 Secunderabad E [email protected] Survey No 102 House No 1-10 Omvihar Colony Medepally Village Process Projects Division 19 Asansol Ghatkeswar Mandal Plot No. M 16 ADDA Industrial Area R R District 500039 Andhra Pradesh P +91 040 27204395 PO RK Mission Asansol 713 305 West Bengal India TF +91 040 27205361 M +91 98661 57836 E [email protected] New Business Ventures P +91 0341 6554031/6554490 E [email protected] Chennai & Resources 21 Bangalore Ground Floor Kaashyap Enclave G P & K Shopping Complex 3rd Floor Maruthi Towers 9th Main Ex. Chairman Layout 13/A Velachery Main Road Velachery Chennai 600042 Banaswadi Main Road Bangalore 560034 India P +91 044 22431309 M +91 94440 46628 E [email protected] P +91 080 41153781-83 F +91 080 41153784 E [email protected] Vishakhapatnam Vadodra Plot No 45 Doctors Colony Seethammadhara Chhani Road Baroda 390002 Gujarat India Opposite ABC Office Visakhapatnam 530018 Andhra Pradesh P +91 0265 2793650 2780791-95 F + 91 0265 2791914 E [email protected] P +91 0891 2551534 E [email protected] 40 1

4 EWB Kornyezetvedelmi kft, Hungary beyond engineering EWB Kft is one of the leading Pneumatic Conveying and Ash Handling solution EWB works closely with the Budapest Technical University on technology providers in the world and has over 45 years experience in Bottom Ash, Coarse development and testing. A 30 tph pilot plant is installed at the University by Ash and Fly Ash Handling Technologies. EWB Kft to test material before designing the handling systems. A pioneer in the field of Dense Phase Pneumatic Conveying Systems, EWB has From 1997, MBE had a collaboration agreement with EWB for setting up Ash built 40 such plants in the world. Handling Systems in India. Later MBE acquired 90% shares of EWB from Wagner Biro and the balance 10% from the Government. EWB Kft has executed over 75 projects till date using either the Hydraulic Wet System or the Pneumatic Dry System. EWB has built plants in Germany, Hungary, Austria, Czech Republic, Yugoslavia, Romania, Turkey, Greece, Indonesia etc. 39

5 McNally Humboldt Wedag Minerals India Private Limited MBE Cologne Engineering GmbH 50 years of engineering excellence beyond engineering JONES wet high intensity magnetic separators WHIMS is highly efficient for VIBRATING SCREENS, available up to 3.6m width in circular and linear motion. A journey that spans half a century. A human quest, medieval in passion and We have a strong presence in manufacturing through our subsidiary company separating low magnetic minerals, upgrading non-magnetic minerals, and Over 500 units sold. extremely modern in its aim, a quest for excellence, for doing the impossible. McNally Sayaji Engineering Limited that manufactures a wide range of equipment robust design requiring less maintenance. Over 100 units sold worldwide. This year MBE celebrates 50 years of Engineering Excellence. The road of for all core sector industries. It has four plants at Kumardhubi, Asansol, Bangalore PALLA vibrating mill for fine grinding of Chemicals, Ceramics, Refractories and exploration, of innovations, of rising above the ordinary is often less traversed but and Vadodara. The latest addition to our manufacturing base are at Kharagpur in PERMOS medium intensity magnetic separator MIMS. Drum type separator Ores. Over 150 units sold worldwide. we believe it is more rewarding for exactly the same reason. Our celebration of 50 India and Cologne in Germany, after the acquisition of the CMT Division of of simple design using powerful permanent magnets. Low capital operation eventful years is not only ours, it carries with it the proof that no pinnacle is KHD Humboldt Wedag. costs, easy maintenance and operation, low wear rates. In addition, McNally Humboldt Wedag India has licensed Technology from: unreachable for the human mind and human imagination. That the combination of integrity and innovation is, has been and always will be a fool-proof formula Acquiring the Coal & Minerals Division of KHD Humboldt Wedag in 2009 made PNEUFLOT pneumatic floatation is suitable for all kinds of minerals. Unique in WESTECH for solid-liquid separation with sedimentation | filtration of all for success. us a global leader in Coal & Mineral Processing with operations in Cologne design, it has no rotating parts, low energy consumption and less wear and types of minerals. Germany, South Africa, China, Russia, South America, Indonesia besides India. tear. Over 50 units sold globally. McNally Bharat Engineering, MBE, had a very humble beginning back in 1961, Another subsidiary, EWB Kornyezetvedelmi kft, Hungary is among the leading AKW for gravity separation of fines with Hydrocyclones, Spiral Concentrators in a serene township at Kumardhubi, near Dhanbad, as the Indian arm of McNally Pneumatic Conveying and Ash Handling solution providers in the world. and Upstream Classifiers. Pittsburgh, USA. Back then we used to manufacture equipment for the coal and mining industry. We soon became a name to reckon with, in the league of Indian engineering firms. Today we have grown into a large multi-product, multi-location, multi-dimensional group. At present we are top-notch EPC project implementers with over 300 projects under our belt. They cater to diverse sectors: Power, Steel, Coal & Mining, Ports, Aluminium, Material Handling, Mineral Processing and other infrastructure sectors. We access world class technology through strategic tie-ups with the best technology providers around the globe. MBE has been declared as the fastest growing EPC company (Material Handling) by a Construction World Survey in 2010. In addition, MBE has received numerous Safety Awards at different Project sites. 38 3

6 MBE success story Gallery beyond engineering There are several reasons behind our success. But we would narrow it down to: A host of other initiatives are being taken to realise our goals. In 2009, we moved to a 160,000 sqft office at Ecospace, New Town, Kolkata. This move is more than Customers first approach. just a logistical change and will bring forth in the way the company is perceived Constantly striving for customer delight via our implementation both internally and externally. Ecospace is a green building with all the facilities and service abilities. a modern day corporate is proud of. It is Indias first LEED Precertified Platinum Business Park. Uncompromising quality of our products and services. Achieving a high degree of engineering excellence and project MBE invests heavily in manpower and inducts young engineers from the best management skills. technical institutes in India every year. A Centre for Engineering Excellence has Executing projects within committed time. been set-up for implementing a design automation platform with PLM & 3D Introducing world class technology in implementing projects. Modeling Analysis Software. In 2009, we successfully implemented Oracle ERP PNEUFLOAT BATAC Jig across all units and project sites to improve our operational efficiency and deliver Enduring, long-term partnerships with stakeholders like suppliers improved customer service. and contractors. A keen desire to develop the right human resources. It is through the relentless pursuit of these facets that we have earned the trust of our customers. Our reputation in the core sectors of the industry has made us a global engineering force. TESKA Heavy Medium Seperator ROMJIG 4 37

7 MBE Coal & Minerals Technology GmbH, Cologne Chairmans message MBE Minerals SA Pty Limited, South Africa beyond engineering MBE through its subsidiary company, MBE Mineral Technologies Pte Limited, Core Technologies In 2011 McNally Bharat Engineering celebrates its fiftieth year. We will also continue to concentrate on improvement in Singapore (formerly known as MBE Holdings Pte Limited) took over the 155 year We have the capability to design, engineer, supply equipment, execute on Together we have travelled from achievement to operational efficiency and productivity, to keep ourselves old Coal and Minerals Technology (CMT) Division of KHD Humboldt Wedag in 2009 turnkey EPC basis and operate complete process plants. achievement, sustaining our passion to explore, to innovate, competitive in the marketplace. For this we are taking the along with the manufacturing unit at Cologne. and to go beyond. Our forays into new business sectors have help of reputed Consulting firms, KPMG and Ernst & Young. Apart from leadership in Jigging Technology, the CMT Division is a worldwide The CMT Division operates through four entities established us as an engineering force to reckon with and we We have invested more than `.10 crores in IT in implementation expert in wet type high, medium and low intensity magnetic separators. MBE Coal & Minerals Technology GmbH, Cologne is responsible for markets in have ambitious plans to spread operations across the globe. of Oracle ERP across all functions and across all locations. ROMJIG for de-shaling of coal, 25 to 400 mm. It has low capital and operating Our talent pool of engineers and managers are more than A Centre of Excellence has been set up and we have invested in Europe, North & South America, Russia and China. cost, low water consumption and optimises capacity and efficiency of down fulfilling our expectations as is the continued support of our 3-D modeling, parametric design and design automation MBE Minerals SA Pty Limited, South Africa is responsible for the Africa market. stream processes. More than 60 units are running worldwide. trusted vendors and contractors. We will continue to acquire softwares. Technology development and human resources McNally Humboldt Wedag Minerals India Private Limited is responsible for the BATAC JIG for separation of all kinds of minerals 0.5 to 150 mm. BATAC JIG has world class Technology through strategic tie-ups and training and development are going to be key focus areas in Indian market. The company has a factory in Kharagpur manufacturing low capital and operation cost, process control is simple and capacity per unit acquisitions to remain a leader in the businesses we are near future. Considering all the initiatives being taken by us, equipment for Mineral Processing including ROMJIG, BATACJIG, Screens, etc. is high. Over 300 units have been sold worldwide for beneficiating coal and present. Our Group turnover was ` 1816 crores in 2009-10, we are confident to achieve the challenging targets we have MBE Cologne Engineering GmbH is a manufacturing unit based in Cologne, other minerals. and we have put in place a strategic plan to achieve a Group set for ourselves. primarily making equipment for the Cement Industry. turnover of ` 7,000 crores in 5 years. Deepak Khaitan, Chairman We have the process knowhow and experience to design mineral beneficiation plants and coal washeries using both Heavy Media and Jigging Processes. We are also a global leader in Jigging Technology under its brand BATAC, widely used for beneficiation of coal and other minerals. 36 5

8 Group organisation beyond engineering McNally Bharat Engineering Company Limited Pressure Vessels Heat Exchangers MSEL can design and manufacture We are supplying a number of Heat pressure vessels in carbon steel, alloy Exchangers to the By-products Plant and stainless steel upto 100 mm thick, in SAIL, IISCO, Burnpur MBE (EPC Project Business) Subsidiaries 5m in diameter, 20m long and up to 100T weight and pressure up to 50 Steel Mining & kg/sqcm. MSEL has U stamping certifi- New Business cation for design and manufacture of Port Projects Division Pressure Vessels as per ASME Section VIII Division 1 Oil & Gas Some of the installations include 42 vessels for NALCO, Damanjodi and 16 for Utkal Alumina McNally Humboldt Mining Nuclear Power Wedag Minerals India (Coal & Iron Ore) Private Limited Pyroprocessing Equipment Steel Plant Equipment MSEL can manufacture kilns, dryers In our vastly expanding product Cement and coolers upto 5m diameter in portfolio we can manufacture carbon, alloy steel, stainless steel. equipment for Sinter Plants, Some of our installations: By-products Plants, Rolling Mills, Vadodara Two 600 TPD stainless steel dryers Coke Oven Plants, Continuous for Kilburn. Casting Machines, Cranes 3 Primary Coolers for IISCO. Flux Dolomite kiln at RINL, Vizag & SAIL, Bhilai. 720 TPD Rotary kiln for limestone at Kalyanpur Cement Rotary Kiln & Cooler at Goa Carbon 6 & Bongaigaon Refinery 35

9 Product range MBE as an EPC company beyond engineering Slurry Pumps Scrubber Our Project execution capability stands high on the rock solid tripod of innovation, This bears testimony to the human wealth that we have developed over the years. MSEL has been manufacturing We have the ability to manufacture integrity and customer focus. This is what sets us apart, in a class by ourselves. With over 1500 engineers we have built in-house capabilities for basic and Slurry Pumps in the Bangalore Wet and Dry Type Scrubbers based The passion for on-time completion and quality is the hallmark for our Projects. detailed engineering, project management, supply chain management, factory for almost 20 years. on customers design. MBE is unique as it has under one roof, In-house capability in design, engineering, manufacturing, quality control, construction, erection, commissioning and MSELs pump range comprises Diameter upto 4m manufacture, erection & commissioning, project management,and procurement. after sales service support including operation & maintenance. Horizontal (VASA, VASA HD) and Height upto 40m Vertical (VASA G, SPV, SPVC) types. Weight upto 100 T As an expanding global player we benchmark ourselves against giants The Projects Business are ISO 9000:2008 certified. We have also successfully The wear parts of the pumps MSEL has supplied a number of worldwide. Absorption of cutting edge technology coupled with a large base implemented Environmental Management System ISO 14001:2004 audited come in a wide range of materials scrubbers for iron ore fines to Sesa of highly experienced Engineering professionals are key ingredients for our by M/s TUV Nord. Rubber, Nihard, Hichrome, Goa, Adhunik Metallics, MSP Steel recipe to success. Stainless Steel, Alloy 20 and CD4MCU We have successfully completed over 300 projects in many sectors. They range from Bulk Material Handling, Mineral Processing, Coal Washing, Ash Handling, Coal Washery Ash Handling Balance of Plant (BOP) in Power , and also a number of projects in Steel, Equipment Equipment Aluminium, Port and Shipyard, Cement, Infrastructure and Water MSEL product range covers MSEL manufactures a wide range Management sectors. Apron Feeders Crushers of Ash Handling Equipment Vibrating Screens Transporter Vessels Air Receivers Dewatering | Desliming Screens Clinker Crusher Mixer Slurry Pumps Thickeners Floatation Scrapper Chain Conveyor Equipment Jigs Dewatering Centrifuges Special Valves Screw Conveyors Solid Bowl Centrifuges Air Slide Conveyor Bag Filter Screen Bowl Centrifuges 34 7

10 The four pillars of MBEs strength beyond engineering Hydrocyclones Flotation Cells MSEL manufactures a range of MSEL manufactures flotation cells Cyclones for the Mining and known for Compactness Minerals Sector. Improved Recoveries The Hydrocyclones facilitate Subsequent Operation Economies Design Engineering Project Management processes like closed circuit wet grinding, de-watering, de-sliming, MSEL Flotation Machines with complete process monitoring Over 500 engineers provide Design & Engineering services covering Civil, All Projects are managed by an experienced team of Project Managers. MBE is Structural, Electrical, Utility, Instrumentation & Automation. MBE is equipped classifying to produce various instrumentation are designed for one of the very few companies in India using Primavera enterprise applications with latest engineering software including Auto CAD 3D, STADDPRO, XSTEEL, size fractions totally optimised economy and maxi- for Project Management. Primavera has been seamlessly integrated with Oracle CAESAR, ANSYS and so on. 3D modeling design is now integrated with ERP mum return on investment through PLM solutions. EBusiness for a best in league Project Management solution. All project sites are connected through VPN and VSAT network. The centralised Supply Chain Management Department with over fifty experienced professionals ensure timely procurement and supply of equipment and materials at project sites. beyond engineering High Rate Thickners Filters The new generation High Rate MSEL can supply filters for Thickners (HRT) increase throughput dewatering slurries capacities, significantly decrease Manufacturing space requirements by 1/3rd. MSEL offers Four factories located at Kumardhubi, Asansol, Bangalore & Vadodara have a combined capacity to fabricate over 50,000 tons of equipment annually. Conventional Thickeners | Clarifiers Product range includes Crushing & Screening equipment, Grinding Mills, Material Handling equipment. Open Cast Mining equipment. Port & Shipyard Cranes. Construction Capability High Rate Thickeners | Clarifiers High Over 700 engineers are employed at various construction sites. MBE has Compression Thickeners. Mineral Processing Plants. Pressure Vessels, Heat Exchangers, Coal Washeries. in-house construction capability with own equipment and manpower. We can upgrade existing convenional Most of the equipment required by MBE for its EPC projects are manufactured in designs to High Rate or a High these factories, ensuring high quality standards and on time delivery. Compression design 8 33

11 Product range Power projects division beyond engineering Bulk Handling Cranes Container The POWER Projects Division has the following Strategic Business Units (SBUs): Coalfields. We are a pioneer in Coal handling Plants having executed over 100 Rail Mounted Gantry Type Grab Handling Cranes Balance of Plant, Coal handling Plants, Ash Handling, Water Projects such projects in the last 50 years. We have built plants, upto 2800 TPH capacity. Unloaders, Electrical Level Luffing Ship to Shore Cranes, Rubber & Customer Services. Cranes, Continuous Ship Tyred Gantry Crane, Rail Mounted We supply almost all the equipment required for CHPs like Wagon Tippler with Loaders Unloaders Gantry Crane Side Arm Charger, Track Hopper with Paddle feeder, Long Distance Balance of Plant (BOP) Conveyorstroughed & piped, Stacker Reclaimers, Crushers, Impactors, Screens, We have excellent execution capability in different areas of BOP in Thermal Power Mills, Feeders, Travelling Trippers, wagon loading & unloading systems. In a Stations, such as Coal Handling Plants, Ash Handling Systems, Water Management nutshell, we are a one stop shop for CHPs & associated equipment. Systems, Piping, Fire Fighting & Protection Systems, Electrical Substation, Switchyard & power distribution, instrumentation & automation, complete Civil & Structural work. We are presently executing two BOP projects for Ideal Energy A few landmark projects Projects Limited, Nagpur for a 1x270 MW Thermal Power Plant and for MP Power 1600 TPH Coal handling Plant for NTPC, Ramagundam STPP in 2006 including Generating Company Limited, Satpura for 2x250 MW Thermal Power Plant. Crushing & screening, Stacker cum Reclaimer & Belt Conveying System. Shipyard Cranes EOT Crane Goliath Gantry Crane, Level Luffing MBE designed and manufactured Process Plant Two 800 TPH Coal handling Plants for WBPDCL for Sagardighi & Santaldih Slewing Crane 14 EOT Cranes for Vizag Steel Sinter Equipment Coal Handling Plants (CHPs) Thermal Power Stations. Plant and several EOT Cranes for MSELs Bangalore plant MBE is proud to execute the first cross country Coal Conveying System for the MSEB Parli and Cochin Shipyard. manufactures a range of process Orissa State Electricity Board, Talcher, and the first indigenously built 5,500 TPH Today, MSEL can manufacture EOT equipment, largely catering to the Rapid Loading System with Silo at the Jayant Coal Handling Plant of Northern cranes from 35T to 100T with design Mineral Processing Industry & engineering support from MBE 32 9

12 Gallery beyond engineering Crawler Mounted Shiftable Conveyor Spreader McNally Bharat designed, manufac- tured and supplied 20,000 TPH MSEL can manufacture and supply shiftable conveyor system, the highest 8840 tph, 11,000 tph and 20,000 tph capacity in India, to Neyveli Lignite capacity Spreaders. with design & Corporation. A second unit, 11,000 engineering support from MBE & TPH, with 1,600 mmwide conveyor belt Poltegor Enginnering. These spreaders was supplied to Neyveli Lignite Corpo- are capable of working with overburden ration. With design and engineering hard abrasive, sand stone, clay and support from MBE & Poltegor, MSEL hard lignite can manufacture and supply 1600 mm, Coal Handling Plant, Santaldihi Stacker cum Reclaimer, 3000 TPH stacking and 1500 TPH reclaiming 1800 mm, 2000 mm and 2400 mm wide Shiftable Conveyor Systems Port Handling Barge Unloaders Equipment MSEL, with its heavy fabrication facilities is equipped to manufacture a wide range of cranes under license from KCI Cranes, Finland. The product range covers Barge Unloaders Bulk Handling Cranes Container Handling Cranes (Goliath Gantry Crane, Level Luffing O&M Service, Cachar CESC, Budge Budge Slewing Crane) 10 31

13 Product range beyond engineering Conveyor & Components Paddle Feeders MSEL scope of supply includes Travelling Tripper Our Paddle Feeders have capacities Belt Conveyor, Shuttle Conveyor, MSEL manufactures Travelling from 200T/hour to 5,000T/hour Roller Conveyor, Idlers, Pulleys, Tripper, Trippers, both self driven and Gates Technological Structures motorised. These can have one way or two way discharge Screw Conveyor We manufacture screw conveyors Gates up to 100T/hour We make all types of Rack and Pinion Gates, Flap Gates, Rod Gates for Bins and Hoppers Ash Handling Plant, Banjarmasin Vacuum Conveying System Open Cast Mining Bucket Wheel Excavator Machinery McNally Bharat is the first Indian With Design & Engineering support company to manufacture and from Poltegor Engineering, Poland, commission 700 ltr, 1650T MSEL can supply Open Cast Bucket Wheel Excavator for Mining Machinery Neyveli Lignite Corporation Limited Lean Siurry Handling System, NALCO Ash Handling System, Rihand 30 11

14 Power projects division beyond engineering Ash Handling We forayed into Ash Handling Systems for thermal power stations after acquiring In Sea Water Desalination, we have the capability to execute Membrane Based Material Handling Mobile Crushing EWB, Hungary, a world leader with a strong presence in Europe and South East Sea/Brackish Water Desalination Projects, in association with HYFLUX, Singapore, Equipment & Screening Plant Asia. We are considered a leader in handling powdery material using Mechanical , a world renowned technology provider. We have executed a number of Water MBE is one of the foremost companies MSEL can supply a combination of Hydraulic, Pneumatic Dense Phase & Lean Phase Transport along with storage & Transmission and Distribution Projects for Tamil Nadu Water Supply & Drainage in the material handling sector, with a 2 satge, 3 stage or 4 stage crushing unloading. MBE is in a position to offer complete solutions, from concept to Board, Ahmedabad Municipal Corporation, RUIDP in Jodhpur & Ajmer & others. wide product range backed by and screening plants. Capacity from commissioning for these Projects. We are one of the preferred vendors for power worldclass technology. 100 to 250 TPH. For specific cases, utility companies and consultants in India. Our clients include among others Customer Services Our product range includes Wagon it can be designed upto 500 TPH NTPC, BHEL, DVC, Neyveli Lignite Corporation, HPC, NALCO, MSPGCL, CESC, We are a trusted provider of O&M services in Power Plants, Mining & Material Tipplers, Stacker cum Reclaimers GMDC, Jindal Power, Vedanta Aluminium. handling. Our Operation and Maintenance services include Complete Material Conveyors, Bucket Elevators etc Handling and Ash Handling Systems for Thermal Power Stations, Conveyor System Water Projects for Mining and Raw Material Handling Plants and Heavy Stockyard MBE has left its mark as a successful implementer of EPC Projects for River Water Bulk Cargo Machinery. Intake Systems, Pre-treatment Plants, Filtration Plants and Softening Plants. We have a collaboration with Hyflux, Singapore for desalination plants. We have Our performance in this field has earned the trust of customers like DPL, WBPDCL, Stacker Cum Pneumatic Pumps MSEL with technology from EWB, installed over 200 Thickeners in several projects and are executing large capacity APGENCO, NLC, MSPGCL, GMDCL, Vendanta, JSL and so on. Reclaimers Hungary specializes in pneumatic Pre-Treatment Plants & DM Plants for NTPC Super Thermal Power Projects in MSEL innovates solutions for Stockyard conveying of powdered and different locations. In these projects, Reactor Clarifier | Tube Settlers are also Equipment and manufactures several granular material that include incorporated. We have expertise in Waste water effluent treatmet plants & types and sizes of Stackers, Reclaimers Alumina, Limestone, Coal, sewerage treatment plants and have excuted a number of such plants. and Stacker cum Reclaimers in Zirconium, Sand, Parlite, Clinker, collaboration with Poltegor Engineering Lead Oxide, Magnesium Oxide, Limited, Poland. They range from 500 Chromium Oxide to 6500 T/hour Stacking and 300 to 4500 T/hour Reclaiming 12 29

15 Product range Steel, Mining & Port division beyond engineering Crushing Equipment Grinding Mills This Division comprises the following Strategic Business Units (SBUs) : Steel, Our product range includes: The crushing equipment are based MSEL can design and manufacture Port, Mining, and Material Handling. Stockyard machinery on AUBEMA design. The manufacturing Grinding Mills for any material and any Stacker cum Reclaimers (up to 6500/4500 TPH capacity),Wagon Tippler, range of Crushers includes Jaw Crusher, Single & Double Toggle Roll Crusher, required capacity. Our manufacturing range includes Ball, Steel Paddle Feeder. smooth, beaded, spiked roll types in Rod, Chain, Autogenous, Batch & This SBU constitutes a strong arm of our operations. Strengthened by our strate- Open Cast Mining Machinery single, double or triple roll Cone Vibrating tube types. gic tie-ups with global technology providers we have developed the capability to Bucket Wheel Excavator of 700 Ltr. Capacity, Spreader up to 4420 M3/hr Crusher Impact Breaker Hammer These mills are manufactured, based execute high end projects in this segment. capacity, Shiftable Conveyor up to 20,000 TPH capacity. Mill, Ring Granulator Rotary Breaker on inhouse design and knowhow. Container handling Cranes Coke Cutter Vibrating Tube Mills, We also manufacture Autogenous and Some live examples : Ship to shore cranes, Rail Mounted Gantry Cranes, Rubber tyred gantry cranes. Lump Loosener, Single Roll Semi-Autogenous Mills based on We are setting up Sinter Plant 3 at Rashtriya Ispat Nigam Limited, Vizag in Bulk handling Crane Lump Breakers designs from our overseas associates association with TPE, Russia. Gantry type Grab Unloaders, Continuous ship loaders | unloaders, We are setting up a By-Products separation plant at the SAIL-IISCO unit, Electrical Level Luffing Cranes. Screening Equipment Feeders Burnpur in association with DMT Germany. Shipyard cranes MSEL manufactures a wide range MSEL is a leading manufacturer We are setting up an Interplant transportation facility for SAIL, Rourkela. Goliath Gantry cranes, Level Luffing slewing cranes. of screening equipment. Granule of various types of feeders. We are setting up an Ore Handling Plant for IISCO, Burnpur. separation of varying ranges is Our manufacturing range includes We are setting up a Pickling Lime and Tandem Cold Mill Plant at SAIL, Bokaro. possible for different sizes Vibratory Feeders Apron Feeders and capacities. Disc Feeders Reciprocating Feeders Manufacturing range includes Circular Belt Feeders Chain Feeders Port Motion Screens Linear Motion Grizzly Feeders In association with Poltegor Engineering Limited, Poland we ventured into surface Screens Banana Screens Roller mining and stockyard equipment. Later we started manufacturing Port and Screens Multi Deck Screens Shipyard Cranes under a License agreement with KCI Cranes, formerly Kone High Particle Flip Cranes, Finland. These activities were combined to form the PORT SBU. 28 Flow Acceleration Live Roll Grizzly 13

16 Gallery beyond engineering Asansol Vadodara The Asansol plant is situated about 200 km from Kolkata. The plant has a covered Set up in 1943 on 3.5 acres with a covered area of 12,000 sqm, this factory area of 17,500 sqm and an open area of 83,500 sqm. It started manufacturing has a versatile manufacturing setup comprising captive alloy steel & iron foundry, in 2008 with facilities for Heavy Fabrication, Machining and Assembly. Fabrication heavy machining, fabrication & assembly workshops. Over the years, it expanded shop includes CNC Oxy Fuel & Plasma Profile Cutting Machine, Plate Rolling its capability by developing a large base of quality conscious ancillary units. Machine upto 100 mm thick steel plates and Automated Welding Machines. The Vadodara unit is ISO 9001 certified and has a well equipped design & Machining facilities include CNC Double Column Vertical Machining Center for engineering office and R&D centre. In the seventies it entered into collaborations jobs up to length 15m, CNC Turning Centers, CNC Horizontal Boring Machine with for vibrating screens with Siebtechnik and Crushers with Aubema. Since then we 15T capacity Rotary Table. Other facilities include Shot Blasting & Painting Booth. have absorbed the technology to manufacture worldclass products indigenously. Sinter Plant, RINL, Vizag It is ISO 9001:2008 certified. MSEL has acquired a new 40-acre plot in Vadodara for expansion of manufacturing facilities. Primary Gas Cooler, IISCO, Burnpur Iron Ore Beneficiation, Fomento, Goa 14 27

17 Manufacturing facilities Steel, Mining & Port division McNally Sayaji Engineering Limited beyond engineering Mining Some of our landmark projects: The MINING SBU in the coal sector is responsible for Washeries, Beneficiation During 2000-04, MBE installed eight 750 TPH Rail Mounted Grab Unloaders and Preparation Plants and for Beneficiation and Pelletisation Plants in the for Mormugao Port Trust. Iron-ore sector. In 2005, MBE installed India's largest Goliath Crane at Cochin shipyard with 300 ton lifting capacity having 95 meter span. We have constructed six major washeries in the country, which are still operational. In 1979, we built India's first indigenously designed 700 TPH coal MBE at present is executing two prestigious contracts for one 300 ton Goliath washery at Sudamdih. With the acquisition of Coal & Mineral Technologies Crane and another 250 ton Goliath Crane for Mazagaon Dock Ltd and Division of KHD Humbolt Wedag, we possess state-of-the-art Coal Washing GRSE respectively. Technology for executing Coal Preparation | Washing Plants of any capacity on EPC MBE is executing some of India's Largest Stacker Cum Reclaimers (4 in number basis. In Iron Ore Beneficiation and Pelletization, we have cutting edge technology CNC Plate Cutting Machine CNC Horizontal Boring Machine of 6000/2500 tph capacity) for coal handling for Mundra Port SEZ Limited. and expertise for Ore Beneficiation through Gravity Separation Technology and In addition, a number of Stacker cum Reclaimers are under execution for Essar, the Magnetic Separation process. We upgraded several Beneficiation Plants with Ukai TPS & Paradip port. latest equipment for Iron Ore upgradation, for use as Sinter Grade fines as well as production of concentrates used for Pelletisation Plants. CNC Turning Machine Kumardhubi Machine Shop 26 15

18 Gallery beyond engineering Kumardhubi The MBE story began here in 1961 when McNally Pittsburg set up a state-of-the-art The Kumardhubi unit is ISO 9001-2000 certified and has NABL accredition for plant in the middle of the coal belt. Since then, facilities have been upgraded and Mechanical Testing. The unit is approved by ASME for U stamping of Pressure today there are few in the country to match the infrastructure available there. vessels as per ASME Section VIII, Division 1. The unit is registerd as an approved Kumardhubi has a covered area of 18,750 sqm and an open area of 35,250 sqm. manufacturer of equipment for Nuclear Power Corporation of India, EIL, Bhavini etc. The Heavy Fabrication & Machining facility includes Vertical Boring Machine-maximum work dia 8m-SKODA CNC Boring Machine-max work length Bangalore 8m-Gear Hobber-maximum work dia 8m-CNC Oxy Fuel Plasma Profile Gas Cutting The new factory was set up on 4 acres with a covered area of 4,000 sqm. Machine-lathes with 5m bed length. Other facilities include plate bending It manufactures a range of process equipment largely catering to the mineral machine upto 120mm thick plates, dynamic balancing, shot blasting, oil fired industry. The product range includes Slurry Pumps, Thickners, Flotation Cells, stress relieving furnace. Hydrocyclones and Technology structures for Airports etc. Stacker Reclaimer, Paradip Port Trust Goliath Crane, Cochin Barge Unloader, Murmugaon Port Trust Rail Mounted Quay Crane, Kolkata Port Trust 16 25

19 Manufacturing facilities Steel, Mining & Port division McNally Sayaji Engineering Limited beyond engineering Material Handling The SBU has built over the years a number of material handling plants to handle 1000 TPH Fine Ore Handling Plant at Donamalai, NMDC. iron ore, bauxite, limestone, sinter, rock phosphate, Non ferrous ores, dolomite, 650 TPH Limestone Crushing Plant at Maihar Cements. fluorspar, foundry sand etc. 500 TPD Flurospar Crushing & Grinding Plant at GMDC, Kadipani. Some of the landmark projects : 1400 TPH Ore Handling Plant including Track Hopper with Paddle Feeder, Shiftable conveyor system of 20,000 TPH (highest in the country) for Neyveli Crushing & screening, Belt Conveying system for 2.5 million Ton new stream Lignite Corporation. expansion at IISCO, Burnpur. 1200 TPH Coal Handling plant at Sonepur Bazari Open Cast Mines, Eastern Interplant Transportation facility for Ore, Coal, Sinter & Iron Fines for SAIL, Coalfields Limited. Rourkela Steel Plant (under execution). Conveyorisation of complete cement plant, Binani Cement, Udaipur. Asansol Factory Fabrication Shop Bangalore Factory Sinter Screening & Conveyorisation of stock house in Blast Furnace, SAIL, Durgapur. 1200 TPH Cross Country Conveyor at Jayant, Northern Coalfield Limited. Vadodara Factory Machine Shop Kumardhubi Factory 24 17

20 Steel, Mining & Port division McNally Sayaji Engineering Limited beyond engineering MBE, in 2008 acquired Sayaji Iron & Engineering Company Limited, Baroda, which Wagon Tipplers, Paddle Feeders; Open cast mining machinery like Bucket Wheel has been manufacturing Crushers & Screens since 1943. Subsequently, McNally Excavators, Shiftable Conveyors, Spreaders, Port & Shipyard Cranes; Mineral Sayaji Engineering Limited (MSEL) was formed by the merger of Sayaji Iron & Processing Plants such as Hydrocyclones, Cells, Slurry Pumps; Pressure Vessels, Engineering Company with the Products Division of McNally Bharat Engineering Heat Exchangers, Rotary Kilns, Driers. Coal Washeries etc. Equipment for Nuclear Company Limited. With factories in Kumardhubi, Asansol, Vadodra and Power Plants. The manufacturing units have ISO 9000 certification. Bangalore, MSEL is one of the countrys leading manufacturer of Crushing, The Kumardhubi unit has NABL certification. With marketing and branch offices at Screening, Grinding, Material Handling and other heavy equipment, serving the Kolkata, Vadodara, Kumardhubi, Bangalore, Chennai, Secunderabad, Cochin, core sectors of the economy. These include Coal, Mining and Mineral Processing, Nagpur, Vizag and Vijaywada, MSEL is geared for comprehensive customer Power, Steel, Ports, Cement, Aluminium and Non-Ferrous Metals. The product support. MSEL absorbed technology over the years through strategic alliances range includes Mobile Crushing & Screening plants, Crushers, Screens, Grinding and developed focussed R&D and Design & Development teams, who offer Coal Washery, Sharshathali, CESC Discharge Boom Spreader, Neyveli Lignite Corporation Limited Mills, Feeders, Scrubbers; Stockyard equipment such as Stacker Reclaimers, optimum and cost effective solutions to meet customer needs. Bucket Wheel Excavator, Neyveli Lignite Corporation Shiftable Conveyor, Neyveli Lignite Corporation 18 23

21 Construction activity Process projects division beyond engineering This Division comprises the Non Ferrous Mineral Processing & Aluminium SBUs. Bath Processing with Autogenous Mill, Anode storage, Baking Furnace, Fume Treatment plant for Baking Furnace & Rodding shop. Non-Ferrous Mineral Processing. This SBU has been a pioneer in the construction of Mineral Processing Plants in MBE can also manufacture & install Pots including civil works & superstructure, the country. The first indigenously designed and built mineral processing plant in Alumina unloading & storage system, Gas Treatment Centre for Pot line and Hyper the country, the Fluorspar Beneficiation Plant for GMDC was built by MBE. We Dense Phase System for Pot Feeding. MBE has built the largest number of Anode have built most of the major mineral beneficiation plants in the country catering Paste and Prebaked Green Anode Plants in India. Carbon Paste Plants have been to various minerals like Zinc, Lead, Copper, Uranium, Iron, Fluorspar, Gold, Rock built for INDAL in Hirakud & Belgaon, BALCO in Korba & NALCO in Angul Green phosphate etc. Anode Plants have been built for NALCO in Angul , BALCO in Korba, Vedanta in Recent prestigious projects : Orissa. The 35 TPH capacity Green Anode Plant in Korba has been built by MBE in Structural Building, IISCO Chimney Construction Circular Sinter Cooler under construction at RINL, Vizag Lead-Zinc beneficiation Plant for Hindusthan Zinc, SK Mines and Rampur 19 months, which is a world record for early completion. Agucha Mines. Other landmark installations: For Vedanta, Konkola Mine, Zambia, executing a 330 TPH West Mill Evaporation Plants for Alumina Refinery for NALCO, Damanjodi & Utkal Concentrator Plant and a East Mill Flotation circuit. Alumina, Rayagada. 3000 MT per day crushing, grinding & thickening plant of Uranium ore for Hyper dense Phase system for NALCO, Angul & Indal, Hirakud. UCIL, Tummalapalle, AP. 80,000 TPY carbon recycling system & 97,500 TPY Bath Handling System for In the Aluminium sector, MBE has been involved in the Smelter & Refinery section NALCO, Angul. in association with international technology providers. In the Refinery, we execute complete turnkey projects for Bauxite Grinding & Storage system, Evaporation Package for Aluminate liquor concentration & Red Mud Thickening & Disposal Systems. In the Smelter we execute on turnkey basis Pre Baked Green Anode Plant (GAP), Carbon Recycling (Butt Handling), Electrical Switchyard Piping, HZL, Rampur Agucha Piling Rig, IISCO, Burnpur 22 19

22 Process projects division New business ventures | Resources beyond engineering New Business Ventures Resources Cement In House Enginering capability MBE has signed a MOU with KHD Humboldt Wedag, a globally renowned company Over 500 engineers are deployed in Basic Design & Detailed Engineering covering for process technology and equipment for Cement plants. MBE and KHD have Process, Mechanical, Civil, Structural, Electrical & instrumentation and Utilities. formed a consortium to offer complete Cement Plants on turnkey basis. Key Latest software like STADDPRO, EXSTEEL, CAESAR, ANSYS, ProEngineer, equipment for Cement Plants like the Roller Presses are being manufactured by Microsta tion are used. The Center of Excellence is implementing design Cologne Engineering, Germany, which was acquired by MBE in 2009. automation platform through PLM and 3D modeling analysis software. Oil & Gas Sourcing and Project Management capability The Centralised Supply Chain Manangement Department with over 50 experienced Focusing primarily on the Civil & Mechanical Packages and plans to graduate in professionals ensures timely procurement and supply of equipment & material to Mill House & Fine Crushing Building, UCIL Vedanta GAP 3 & 4 the next 2 to 3 years in executing EPC projects in Refineries. project sites. Experienced Project Managers, who manage all the projects use Project Mgt software PRIMAVERA with Oracle ERP to ensure timely implementation Nuclear Power Group of projects. All project sites are connected through VPN and VSAT network. The Nuclear Group is focused on obtaining equipment orders and EPC projects in Non Nuclear Island such as BOP for the forthcoming Nuclear Power Plants being Construction Capability set up by NPCIL and foreign companies. MBE has considerable capability in executing large construction projects, having a capacity for fabricating over 100,000 MT of structurals and erecting 100,000 MT International Group of equipment annually. In addition MBE has the capacity for 300,000 cu. mtrs The International Group has been formed to primarily focus on Middle East, concreting annually. Activities undertaken include Building civil works, Piping, Ducting & utilities, Equipment erection, Tankage work, Electrical, Instrumentation South East Asia, Bangladesh & African countries for EPC projects and also in & Automation and Plant Commissioning. Over 700 engineers are deployed at countries where MBE CMT Group (formerly KHD Humboldt Wedag) has a strong various construction sites supported by a large number of Contractors to execute presence to leverage the Humboldt brand and customer base. projects of any size. Owned inventory of Construction equipment include Lead-Zinc Beneficiation Plant, Hindustan Zinc Ball Mill Hydraulic piling rigs, Batching plants, transit mixers, Excavators, Rock Breakers, Dumpers, Compactors, Gantry cranes, Tower Cranes, mobile cranes etc. 20 21

23 Process projects division New business ventures | Resources beyond engineering New Business Ventures Resources Cement In House Enginering capability MBE has signed a MOU with KHD Humboldt Wedag, a globally renowned company Over 500 engineers are deployed in Basic Design & Detailed Engineering covering for process technology and equipment for Cement plants. MBE and KHD have Process, Mechanical, Civil, Structural, Electrical & instrumentation and Utilities. formed a consortium to offer complete Cement Plants on turnkey basis. Key Latest software like STADDPRO, EXSTEEL, CAESAR, ANSYS, ProEngineer, equipment for Cement Plants like the Roller Presses are being manufactured by Microsta tion are used. The Center of Excellence is implementing design Cologne Engineering, Germany, which was acquired by MBE in 2009. automation platform through PLM and 3D modeling analysis software. Oil & Gas Sourcing and Project Management capability The Centralised Supply Chain Manangement Department with over 50 experienced Focusing primarily on the Civil & Mechanical Packages and plans to graduate in professionals ensures timely procurement and supply of equipment & material to Mill House & Fine Crushing Building, UCIL Vedanta GAP 3 & 4 the next 2 to 3 years in executing EPC projects in Refineries. project sites. Experienced Project Managers, who manage all the projects use Project Mgt software PRIMAVERA with Oracle ERP to ensure timely implementation Nuclear Power Group of projects. All project sites are connected through VPN and VSAT network. The Nuclear Group is focused on obtaining equipment orders and EPC projects in Non Nuclear Island such as BOP for the forthcoming Nuclear Power Plants being Construction Capability set up by NPCIL and foreign companies. MBE has considerable capability in executing large construction projects, having a capacity for fabricating over 100,000 MT of structurals and erecting 100,000 MT International Group of equipment annually. In addition MBE has the capacity for 300,000 cu. mtrs The International Group has been formed to primarily focus on Middle East, concreting annually. Activities undertaken include Building civil works, Piping, Ducting & utilities, Equipment erection, Tankage work, Electrical, Instrumentation South East Asia, Bangladesh & African countries for EPC projects and also in & Automation and Plant Commissioning. Over 700 engineers are deployed at countries where MBE CMT Group (formerly KHD Humboldt Wedag) has a strong various construction sites supported by a large number of Contractors to execute presence to leverage the Humboldt brand and customer base. projects of any size. Owned inventory of Construction equipment include Lead-Zinc Beneficiation Plant, Hindustan Zinc Ball Mill Hydraulic piling rigs, Batching plants, transit mixers, Excavators, Rock Breakers, Dumpers, Compactors, Gantry cranes, Tower Cranes, mobile cranes etc. 20 21

24 Construction activity Process projects division beyond engineering This Division comprises the Non Ferrous Mineral Processing & Aluminium SBUs. Bath Processing with Autogenous Mill, Anode storage, Baking Furnace, Fume Treatment plant for Baking Furnace & Rodding shop. Non-Ferrous Mineral Processing. This SBU has been a pioneer in the construction of Mineral Processing Plants in MBE can also manufacture & install Pots including civil works & superstructure, the country. The first indigenously designed and built mineral processing plant in Alumina unloading & storage system, Gas Treatment Centre for Pot line and Hyper the country, the Fluorspar Beneficiation Plant for GMDC was built by MBE. We Dense Phase System for Pot Feeding. MBE has built the largest number of Anode have built most of the major mineral beneficiation plants in the country catering Paste and Prebaked Green Anode Plants in India. Carbon Paste Plants have been to various minerals like Zinc, Lead, Copper, Uranium, Iron, Fluorspar, Gold, Rock built for INDAL in Hirakud & Belgaon, BALCO in Korba & NALCO in Angul Green phosphate etc. Anode Plants have been built for NALCO in Angul , BALCO in Korba, Vedanta in Recent prestigious projects : Orissa. The 35 TPH capacity Green Anode Plant in Korba has been built by MBE in Structural Building, IISCO Chimney Construction Circular Sinter Cooler under construction at RINL, Vizag Lead-Zinc beneficiation Plant for Hindusthan Zinc, SK Mines and Rampur 19 months, which is a world record for early completion. Agucha Mines. Other landmark installations: For Vedanta, Konkola Mine, Zambia, executing a 330 TPH West Mill Evaporation Plants for Alumina Refinery for NALCO, Damanjodi & Utkal Concentrator Plant and a East Mill Flotation circuit. Alumina, Rayagada. 3000 MT per day crushing, grinding & thickening plant of Uranium ore for Hyper dense Phase system for NALCO, Angul & Indal, Hirakud. UCIL, Tummalapalle, AP. 80,000 TPY carbon recycling system & 97,500 TPY Bath Handling System for In the Aluminium sector, MBE has been involved in the Smelter & Refinery section NALCO, Angul. in association with international technology providers. In the Refinery, we execute complete turnkey projects for Bauxite Grinding & Storage system, Evaporation Package for Aluminate liquor concentration & Red Mud Thickening & Disposal Systems. In the Smelter we execute on turnkey basis Pre Baked Green Anode Plant (GAP), Carbon Recycling (Butt Handling), Electrical Switchyard Piping, HZL, Rampur Agucha Piling Rig, IISCO, Burnpur 22 19

25 Steel, Mining & Port division McNally Sayaji Engineering Limited beyond engineering MBE, in 2008 acquired Sayaji Iron & Engineering Company Limited, Baroda, which Wagon Tipplers, Paddle Feeders; Open cast mining machinery like Bucket Wheel has been manufacturing Crushers & Screens since 1943. Subsequently, McNally Excavators, Shiftable Conveyors, Spreaders, Port & Shipyard Cranes; Mineral Sayaji Engineering Limited (MSEL) was formed by the merger of Sayaji Iron & Processing Plants such as Hydrocyclones, Cells, Slurry Pumps; Pressure Vessels, Engineering Company with the Products Division of McNally Bharat Engineering Heat Exchangers, Rotary Kilns, Driers. Coal Washeries etc. Equipment for Nuclear Company Limited. With factories in Kumardhubi, Asansol, Vadodra and Power Plants. The manufacturing units have ISO 9000 certification. Bangalore, MSEL is one of the countrys leading manufacturer of Crushing, The Kumardhubi unit has NABL certification. With marketing and branch offices at Screening, Grinding, Material Handling and other heavy equipment, serving the Kolkata, Vadodara, Kumardhubi, Bangalore, Chennai, Secunderabad, Cochin, core sectors of the economy. These include Coal, Mining and Mineral Processing, Nagpur, Vizag and Vijaywada, MSEL is geared for comprehensive customer Power, Steel, Ports, Cement, Aluminium and Non-Ferrous Metals. The product support. MSEL absorbed technology over the years through strategic alliances range includes Mobile Crushing & Screening plants, Crushers, Screens, Grinding and developed focussed R&D and Design & Development teams, who offer Coal Washery, Sharshathali, CESC Discharge Boom Spreader, Neyveli Lignite Corporation Limited Mills, Feeders, Scrubbers; Stockyard equipment such as Stacker Reclaimers, optimum and cost effective solutions to meet customer needs. Bucket Wheel Excavator, Neyveli Lignite Corporation Shiftable Conveyor, Neyveli Lignite Corporation 18 23

26 Manufacturing facilities Steel, Mining & Port division McNally Sayaji Engineering Limited beyond engineering Material Handling The SBU has built over the years a number of material handling plants to handle 1000 TPH Fine Ore Handling Plant at Donamalai, NMDC. iron ore, bauxite, limestone, sinter, rock phosphate, Non ferrous ores, dolomite, 650 TPH Limestone Crushing Plant at Maihar Cements. fluorspar, foundry sand etc. 500 TPD Flurospar Crushing & Grinding Plant at GMDC, Kadipani. Some of the landmark projects : 1400 TPH Ore Handling Plant including Track Hopper with Paddle Feeder, Shiftable conveyor system of 20,000 TPH (highest in the country) for Neyveli Crushing & screening, Belt Conveying system for 2.5 million Ton new stream Lignite Corporation. expansion at IISCO, Burnpur. 1200 TPH Coal Handling plant at Sonepur Bazari Open Cast Mines, Eastern Interplant Transportation facility for Ore, Coal, Sinter & Iron Fines for SAIL, Coalfields Limited. Rourkela Steel Plant (under execution). Conveyorisation of complete cement plant, Binani Cement, Udaipur. Asansol Factory Fabrication Shop Bangalore Factory Sinter Screening & Conveyorisation of stock house in Blast Furnace, SAIL, Durgapur. 1200 TPH Cross Country Conveyor at Jayant, Northern Coalfield Limited. Vadodara Factory Machine Shop Kumardhubi Factory 24 17

27 Gallery beyond engineering Kumardhubi The MBE story began here in 1961 when McNally Pittsburg set up a state-of-the-art The Kumardhubi unit is ISO 9001-2000 certified and has NABL accredition for plant in the middle of the coal belt. Since then, facilities have been upgraded and Mechanical Testing. The unit is approved by ASME for U stamping of Pressure today there are few in the country to match the infrastructure available there. vessels as per ASME Section VIII, Division 1. The unit is registerd as an approved Kumardhubi has a covered area of 18,750 sqm and an open area of 35,250 sqm. manufacturer of equipment for Nuclear Power Corporation of India, EIL, Bhavini etc. The Heavy Fabrication & Machining facility includes Vertical Boring Machine-maximum work dia 8m-SKODA CNC Boring Machine-max work length Bangalore 8m-Gear Hobber-maximum work dia 8m-CNC Oxy Fuel Plasma Profile Gas Cutting The new factory was set up on 4 acres with a covered area of 4,000 sqm. Machine-lathes with 5m bed length. Other facilities include plate bending It manufactures a range of process equipment largely catering to the mineral machine upto 120mm thick plates, dynamic balancing, shot blasting, oil fired industry. The product range includes Slurry Pumps, Thickners, Flotation Cells, stress relieving furnace. Hydrocyclones and Technology structures for Airports etc. Stacker Reclaimer, Paradip Port Trust Goliath Crane, Cochin Barge Unloader, Murmugaon Port Trust Rail Mounted Quay Crane, Kolkata Port Trust 16 25

28 Manufacturing facilities Steel, Mining & Port division McNally Sayaji Engineering Limited beyond engineering Mining Some of our landmark projects: The MINING SBU in the coal sector is responsible for Washeries, Beneficiation During 2000-04, MBE installed eight 750 TPH Rail Mounted Grab Unloaders and Preparation Plants and for Beneficiation and Pelletisation Plants in the for Mormugao Port Trust. Iron-ore sector. In 2005, MBE installed India's largest Goliath Crane at Cochin shipyard with 300 ton lifting capacity having 95 meter span. We have constructed six major washeries in the country, which are still operational. In 1979, we built India's first indigenously designed 700 TPH coal MBE at present is executing two prestigious contracts for one 300 ton Goliath washery at Sudamdih. With the acquisition of Coal & Mineral Technologies Crane and another 250 ton Goliath Crane for Mazagaon Dock Ltd and Division of KHD Humbolt Wedag, we possess state-of-the-art Coal Washing GRSE respectively. Technology for executing Coal Preparation | Washing Plants of any capacity on EPC MBE is executing some of India's Largest Stacker Cum Reclaimers (4 in number basis. In Iron Ore Beneficiation and Pelletization, we have cutting edge technology CNC Plate Cutting Machine CNC Horizontal Boring Machine of 6000/2500 tph capacity) for coal handling for Mundra Port SEZ Limited. and expertise for Ore Beneficiation through Gravity Separation Technology and In addition, a number of Stacker cum Reclaimers are under execution for Essar, the Magnetic Separation process. We upgraded several Beneficiation Plants with Ukai TPS & Paradip port. latest equipment for Iron Ore upgradation, for use as Sinter Grade fines as well as production of concentrates used for Pelletisation Plants. CNC Turning Machine Kumardhubi Machine Shop 26 15

29 Gallery beyond engineering Asansol Vadodara The Asansol plant is situated about 200 km from Kolkata. The plant has a covered Set up in 1943 on 3.5 acres with a covered area of 12,000 sqm, this factory area of 17,500 sqm and an open area of 83,500 sqm. It started manufacturing has a versatile manufacturing setup comprising captive alloy steel & iron foundry, in 2008 with facilities for Heavy Fabrication, Machining and Assembly. Fabrication heavy machining, fabrication & assembly workshops. Over the years, it expanded shop includes CNC Oxy Fuel & Plasma Profile Cutting Machine, Plate Rolling its capability by developing a large base of quality conscious ancillary units. Machine upto 100 mm thick steel plates and Automated Welding Machines. The Vadodara unit is ISO 9001 certified and has a well equipped design & Machining facilities include CNC Double Column Vertical Machining Center for engineering office and R&D centre. In the seventies it entered into collaborations jobs up to length 15m, CNC Turning Centers, CNC Horizontal Boring Machine with for vibrating screens with Siebtechnik and Crushers with Aubema. Since then we 15T capacity Rotary Table. Other facilities include Shot Blasting & Painting Booth. have absorbed the technology to manufacture worldclass products indigenously. Sinter Plant, RINL, Vizag It is ISO 9001:2008 certified. MSEL has acquired a new 40-acre plot in Vadodara for expansion of manufacturing facilities. Primary Gas Cooler, IISCO, Burnpur Iron Ore Beneficiation, Fomento, Goa 14 27

30 Product range Steel, Mining & Port division beyond engineering Crushing Equipment Grinding Mills This Division comprises the following Strategic Business Units (SBUs) : Steel, Our product range includes: The crushing equipment are based MSEL can design and manufacture Port, Mining, and Material Handling. Stockyard machinery on AUBEMA design. The manufacturing Grinding Mills for any material and any Stacker cum Reclaimers (up to 6500/4500 TPH capacity),Wagon Tippler, range of Crushers includes Jaw Crusher, Single & Double Toggle Roll Crusher, required capacity. Our manufacturing range includes Ball, Steel Paddle Feeder. smooth, beaded, spiked roll types in Rod, Chain, Autogenous, Batch & This SBU constitutes a strong arm of our operations. Strengthened by our strate- Open Cast Mining Machinery single, double or triple roll Cone Vibrating tube types. gic tie-ups with global technology providers we have developed the capability to Bucket Wheel Excavator of 700 Ltr. Capacity, Spreader up to 4420 M3/hr Crusher Impact Breaker Hammer These mills are manufactured, based execute high end projects in this segment. capacity, Shiftable Conveyor up to 20,000 TPH capacity. Mill, Ring Granulator Rotary Breaker on inhouse design and knowhow. Container handling Cranes Coke Cutter Vibrating Tube Mills, We also manufacture Autogenous and Some live examples : Ship to shore cranes, Rail Mounted Gantry Cranes, Rubber tyred gantry cranes. Lump Loosener, Single Roll Semi-Autogenous Mills based on We are setting up Sinter Plant 3 at Rashtriya Ispat Nigam Limited, Vizag in Bulk handling Crane Lump Breakers designs from our overseas associates association with TPE, Russia. Gantry type Grab Unloaders, Continuous ship loaders | unloaders, We are setting up a By-Products separation plant at the SAIL-IISCO unit, Electrical Level Luffing Cranes. Screening Equipment Feeders Burnpur in association with DMT Germany. Shipyard cranes MSEL manufactures a wide range MSEL is a leading manufacturer We are setting up an Interplant transportation facility for SAIL, Rourkela. Goliath Gantry cranes, Level Luffing slewing cranes. of screening equipment. Granule of various types of feeders. We are setting up an Ore Handling Plant for IISCO, Burnpur. separation of varying ranges is Our manufacturing range includes We are setting up a Pickling Lime and Tandem Cold Mill Plant at SAIL, Bokaro. possible for different sizes Vibratory Feeders Apron Feeders and capacities. Disc Feeders Reciprocating Feeders Manufacturing range includes Circular Belt Feeders Chain Feeders Port Motion Screens Linear Motion Grizzly Feeders In association with Poltegor Engineering Limited, Poland we ventured into surface Screens Banana Screens Roller mining and stockyard equipment. Later we started manufacturing Port and Screens Multi Deck Screens Shipyard Cranes under a License agreement with KCI Cranes, formerly Kone High Particle Flip Cranes, Finland. These activities were combined to form the PORT SBU. 28 Flow Acceleration Live Roll Grizzly 13

31 Power projects division beyond engineering Ash Handling We forayed into Ash Handling Systems for thermal power stations after acquiring In Sea Water Desalination, we have the capability to execute Membrane Based Material Handling Mobile Crushing EWB, Hungary, a world leader with a strong presence in Europe and South East Sea/Brackish Water Desalination Projects, in association with HYFLUX, Singapore, Equipment & Screening Plant Asia. We are considered a leader in handling powdery material using Mechanical , a world renowned technology provider. We have executed a number of Water MBE is one of the foremost companies MSEL can supply a combination of Hydraulic, Pneumatic Dense Phase & Lean Phase Transport along with storage & Transmission and Distribution Projects for Tamil Nadu Water Supply & Drainage in the material handling sector, with a 2 satge, 3 stage or 4 stage crushing unloading. MBE is in a position to offer complete solutions, from concept to Board, Ahmedabad Municipal Corporation, RUIDP in Jodhpur & Ajmer & others. wide product range backed by and screening plants. Capacity from commissioning for these Projects. We are one of the preferred vendors for power worldclass technology. 100 to 250 TPH. For specific cases, utility companies and consultants in India. Our clients include among others Customer Services Our product range includes Wagon it can be designed upto 500 TPH NTPC, BHEL, DVC, Neyveli Lignite Corporation, HPC, NALCO, MSPGCL, CESC, We are a trusted provider of O&M services in Power Plants, Mining & Material Tipplers, Stacker cum Reclaimers GMDC, Jindal Power, Vedanta Aluminium. handling. Our Operation and Maintenance services include Complete Material Conveyors, Bucket Elevators etc Handling and Ash Handling Systems for Thermal Power Stations, Conveyor System Water Projects for Mining and Raw Material Handling Plants and Heavy Stockyard MBE has left its mark as a successful implementer of EPC Projects for River Water Bulk Cargo Machinery. Intake Systems, Pre-treatment Plants, Filtration Plants and Softening Plants. We have a collaboration with Hyflux, Singapore for desalination plants. We have Our performance in this field has earned the trust of customers like DPL, WBPDCL, Stacker Cum Pneumatic Pumps MSEL with technology from EWB, installed over 200 Thickeners in several projects and are executing large capacity APGENCO, NLC, MSPGCL, GMDCL, Vendanta, JSL and so on. Reclaimers Hungary specializes in pneumatic Pre-Treatment Plants & DM Plants for NTPC Super Thermal Power Projects in MSEL innovates solutions for Stockyard conveying of powdered and different locations. In these projects, Reactor Clarifier | Tube Settlers are also Equipment and manufactures several granular material that include incorporated. We have expertise in Waste water effluent treatmet plants & types and sizes of Stackers, Reclaimers Alumina, Limestone, Coal, sewerage treatment plants and have excuted a number of such plants. and Stacker cum Reclaimers in Zirconium, Sand, Parlite, Clinker, collaboration with Poltegor Engineering Lead Oxide, Magnesium Oxide, Limited, Poland. They range from 500 Chromium Oxide to 6500 T/hour Stacking and 300 to 4500 T/hour Reclaiming 12 29

32 Product range beyond engineering Conveyor & Components Paddle Feeders MSEL scope of supply includes Travelling Tripper Our Paddle Feeders have capacities Belt Conveyor, Shuttle Conveyor, MSEL manufactures Travelling from 200T/hour to 5,000T/hour Roller Conveyor, Idlers, Pulleys, Tripper, Trippers, both self driven and Gates Technological Structures motorised. These can have one way or two way discharge Screw Conveyor We manufacture screw conveyors Gates up to 100T/hour We make all types of Rack and Pinion Gates, Flap Gates, Rod Gates for Bins and Hoppers Ash Handling Plant, Banjarmasin Vacuum Conveying System Open Cast Mining Bucket Wheel Excavator Machinery McNally Bharat is the first Indian With Design & Engineering support company to manufacture and from Poltegor Engineering, Poland, commission 700 ltr, 1650T MSEL can supply Open Cast Bucket Wheel Excavator for Mining Machinery Neyveli Lignite Corporation Limited Lean Siurry Handling System, NALCO Ash Handling System, Rihand 30 11

33 Gallery beyond engineering Crawler Mounted Shiftable Conveyor Spreader McNally Bharat designed, manufac- tured and supplied 20,000 TPH MSEL can manufacture and supply shiftable conveyor system, the highest 8840 tph, 11,000 tph and 20,000 tph capacity in India, to Neyveli Lignite capacity Spreaders. with design & Corporation. A second unit, 11,000 engineering support from MBE & TPH, with 1,600 mmwide conveyor belt Poltegor Enginnering. These spreaders was supplied to Neyveli Lignite Corpo- are capable of working with overburden ration. With design and engineering hard abrasive, sand stone, clay and support from MBE & Poltegor, MSEL hard lignite can manufacture and supply 1600 mm, Coal Handling Plant, Santaldihi Stacker cum Reclaimer, 3000 TPH stacking and 1500 TPH reclaiming 1800 mm, 2000 mm and 2400 mm wide Shiftable Conveyor Systems Port Handling Barge Unloaders Equipment MSEL, with its heavy fabrication facilities is equipped to manufacture a wide range of cranes under license from KCI Cranes, Finland. The product range covers Barge Unloaders Bulk Handling Cranes Container Handling Cranes (Goliath Gantry Crane, Level Luffing O&M Service, Cachar CESC, Budge Budge Slewing Crane) 10 31

34 Product range Power projects division beyond engineering Bulk Handling Cranes Container The POWER Projects Division has the following Strategic Business Units (SBUs): Coalfields. We are a pioneer in Coal handling Plants having executed over 100 Rail Mounted Gantry Type Grab Handling Cranes Balance of Plant, Coal handling Plants, Ash Handling, Water Projects such projects in the last 50 years. We have built plants, upto 2800 TPH capacity. Unloaders, Electrical Level Luffing Ship to Shore Cranes, Rubber & Customer Services. Cranes, Continuous Ship Tyred Gantry Crane, Rail Mounted We supply almost all the equipment required for CHPs like Wagon Tippler with Loaders Unloaders Gantry Crane Side Arm Charger, Track Hopper with Paddle feeder, Long Distance Balance of Plant (BOP) Conveyorstroughed & piped, Stacker Reclaimers, Crushers, Impactors, Screens, We have excellent execution capability in different areas of BOP in Thermal Power Mills, Feeders, Travelling Trippers, wagon loading & unloading systems. In a Stations, such as Coal Handling Plants, Ash Handling Systems, Water Management nutshell, we are a one stop shop for CHPs & associated equipment. Systems, Piping, Fire Fighting & Protection Systems, Electrical Substation, Switchyard & power distribution, instrumentation & automation, complete Civil & Structural work. We are presently executing two BOP projects for Ideal Energy A few landmark projects Projects Limited, Nagpur for a 1x270 MW Thermal Power Plant and for MP Power 1600 TPH Coal handling Plant for NTPC, Ramagundam STPP in 2006 including Generating Company Limited, Satpura for 2x250 MW Thermal Power Plant. Crushing & screening, Stacker cum Reclaimer & Belt Conveying System. Shipyard Cranes EOT Crane Goliath Gantry Crane, Level Luffing MBE designed and manufactured Process Plant Two 800 TPH Coal handling Plants for WBPDCL for Sagardighi & Santaldih Slewing Crane 14 EOT Cranes for Vizag Steel Sinter Equipment Coal Handling Plants (CHPs) Thermal Power Stations. Plant and several EOT Cranes for MSELs Bangalore plant MBE is proud to execute the first cross country Coal Conveying System for the MSEB Parli and Cochin Shipyard. manufactures a range of process Orissa State Electricity Board, Talcher, and the first indigenously built 5,500 TPH Today, MSEL can manufacture EOT equipment, largely catering to the Rapid Loading System with Silo at the Jayant Coal Handling Plant of Northern cranes from 35T to 100T with design Mineral Processing Industry & engineering support from MBE 32 9

35 The four pillars of MBEs strength beyond engineering Hydrocyclones Flotation Cells MSEL manufactures a range of MSEL manufactures flotation cells Cyclones for the Mining and known for Compactness Minerals Sector. Improved Recoveries The Hydrocyclones facilitate Subsequent Operation Economies Design Engineering Project Management processes like closed circuit wet grinding, de-watering, de-sliming, MSEL Flotation Machines with complete process monitoring Over 500 engineers provide Design & Engineering services covering Civil, All Projects are managed by an experienced team of Project Managers. MBE is Structural, Electrical, Utility, Instrumentation & Automation. MBE is equipped classifying to produce various instrumentation are designed for one of the very few companies in India using Primavera enterprise applications with latest engineering software including Auto CAD 3D, STADDPRO, XSTEEL, size fractions totally optimised economy and maxi- for Project Management. Primavera has been seamlessly integrated with Oracle CAESAR, ANSYS and so on. 3D modeling design is now integrated with ERP mum return on investment through PLM solutions. EBusiness for a best in league Project Management solution. All project sites are connected through VPN and VSAT network. The centralised Supply Chain Management Department with over fifty experienced professionals ensure timely procurement and supply of equipment and materials at project sites. beyond engineering High Rate Thickners Filters The new generation High Rate MSEL can supply filters for Thickners (HRT) increase throughput dewatering slurries capacities, significantly decrease Manufacturing space requirements by 1/3rd. MSEL offers Four factories located at Kumardhubi, Asansol, Bangalore & Vadodara have a combined capacity to fabricate over 50,000 tons of equipment annually. Conventional Thickeners | Clarifiers Product range includes Crushing & Screening equipment, Grinding Mills, Material Handling equipment. Open Cast Mining equipment. Port & Shipyard Cranes. Construction Capability High Rate Thickeners | Clarifiers High Over 700 engineers are employed at various construction sites. MBE has Compression Thickeners. Mineral Processing Plants. Pressure Vessels, Heat Exchangers, Coal Washeries. in-house construction capability with own equipment and manpower. We can upgrade existing convenional Most of the equipment required by MBE for its EPC projects are manufactured in designs to High Rate or a High these factories, ensuring high quality standards and on time delivery. Compression design 8 33

36 Product range MBE as an EPC company beyond engineering Slurry Pumps Scrubber Our Project execution capability stands high on the rock solid tripod of innovation, This bears testimony to the human wealth that we have developed over the years. MSEL has been manufacturing We have the ability to manufacture integrity and customer focus. This is what sets us apart, in a class by ourselves. With over 1500 engineers we have built in-house capabilities for basic and Slurry Pumps in the Bangalore Wet and Dry Type Scrubbers based The passion for on-time completion and quality is the hallmark for our Projects. detailed engineering, project management, supply chain management, factory for almost 20 years. on customers design. MBE is unique as it has under one roof, In-house capability in design, engineering, manufacturing, quality control, construction, erection, commissioning and MSELs pump range comprises Diameter upto 4m manufacture, erection & commissioning, project management,and procurement. after sales service support including operation & maintenance. Horizontal (VASA, VASA HD) and Height upto 40m Vertical (VASA G, SPV, SPVC) types. Weight upto 100 T As an expanding global player we benchmark ourselves against giants The Projects Business are ISO 9000:2008 certified. We have also successfully The wear parts of the pumps MSEL has supplied a number of worldwide. Absorption of cutting edge technology coupled with a large base implemented Environmental Management System ISO 14001:2004 audited come in a wide range of materials scrubbers for iron ore fines to Sesa of highly experienced Engineering professionals are key ingredients for our by M/s TUV Nord. Rubber, Nihard, Hichrome, Goa, Adhunik Metallics, MSP Steel recipe to success. Stainless Steel, Alloy 20 and CD4MCU We have successfully completed over 300 projects in many sectors. They range from Bulk Material Handling, Mineral Processing, Coal Washing, Ash Handling, Coal Washery Ash Handling Balance of Plant (BOP) in Power , and also a number of projects in Steel, Equipment Equipment Aluminium, Port and Shipyard, Cement, Infrastructure and Water MSEL product range covers MSEL manufactures a wide range Management sectors. Apron Feeders Crushers of Ash Handling Equipment Vibrating Screens Transporter Vessels Air Receivers Dewatering | Desliming Screens Clinker Crusher Mixer Slurry Pumps Thickeners Floatation Scrapper Chain Conveyor Equipment Jigs Dewatering Centrifuges Special Valves Screw Conveyors Solid Bowl Centrifuges Air Slide Conveyor Bag Filter Screen Bowl Centrifuges 34 7

37 Group organisation beyond engineering McNally Bharat Engineering Company Limited Pressure Vessels Heat Exchangers MSEL can design and manufacture We are supplying a number of Heat pressure vessels in carbon steel, alloy Exchangers to the By-products Plant and stainless steel upto 100 mm thick, in SAIL, IISCO, Burnpur MBE (EPC Project Business) Subsidiaries 5m in diameter, 20m long and up to 100T weight and pressure up to 50 Steel Mining & kg/sqcm. MSEL has U stamping certifi- New Business cation for design and manufacture of Port Projects Division Pressure Vessels as per ASME Section VIII Division 1 Oil & Gas Some of the installations include 42 vessels for NALCO, Damanjodi and 16 for Utkal Alumina McNally Humboldt Mining Nuclear Power Wedag Minerals India (Coal & Iron Ore) Private Limited Pyroprocessing Equipment Steel Plant Equipment MSEL can manufacture kilns, dryers In our vastly expanding product Cement and coolers upto 5m diameter in portfolio we can manufacture carbon, alloy steel, stainless steel. equipment for Sinter Plants, Some of our installations: By-products Plants, Rolling Mills, Vadodara Two 600 TPD stainless steel dryers Coke Oven Plants, Continuous for Kilburn. Casting Machines, Cranes 3 Primary Coolers for IISCO. Flux Dolomite kiln at RINL, Vizag & SAIL, Bhilai. 720 TPD Rotary kiln for limestone at Kalyanpur Cement Rotary Kiln & Cooler at Goa Carbon 6 & Bongaigaon Refinery 35

38 MBE Coal & Minerals Technology GmbH, Cologne Chairmans message MBE Minerals SA Pty Limited, South Africa beyond engineering MBE through its subsidiary company, MBE Mineral Technologies Pte Limited, Core Technologies In 2011 McNally Bharat Engineering celebrates its fiftieth year. We will also continue to concentrate on improvement in Singapore (formerly known as MBE Holdings Pte Limited) took over the 155 year We have the capability to design, engineer, supply equipment, execute on Together we have travelled from achievement to operational efficiency and productivity, to keep ourselves old Coal and Minerals Technology (CMT) Division of KHD Humboldt Wedag in 2009 turnkey EPC basis and operate complete process plants. achievement, sustaining our passion to explore, to innovate, competitive in the marketplace. For this we are taking the along with the manufacturing unit at Cologne. and to go beyond. Our forays into new business sectors have help of reputed Consulting firms, KPMG and Ernst & Young. Apart from leadership in Jigging Technology, the CMT Division is a worldwide The CMT Division operates through four entities established us as an engineering force to reckon with and we We have invested more than `.10 crores in IT in implementation expert in wet type high, medium and low intensity magnetic separators. MBE Coal & Minerals Technology GmbH, Cologne is responsible for markets in have ambitious plans to spread operations across the globe. of Oracle ERP across all functions and across all locations. ROMJIG for de-shaling of coal, 25 to 400 mm. It has low capital and operating Our talent pool of engineers and managers are more than A Centre of Excellence has been set up and we have invested in Europe, North & South America, Russia and China. cost, low water consumption and optimises capacity and efficiency of down fulfilling our expectations as is the continued support of our 3-D modeling, parametric design and design automation MBE Minerals SA Pty Limited, South Africa is responsible for the Africa market. stream processes. More than 60 units are running worldwide. trusted vendors and contractors. We will continue to acquire softwares. Technology development and human resources McNally Humboldt Wedag Minerals India Private Limited is responsible for the BATAC JIG for separation of all kinds of minerals 0.5 to 150 mm. BATAC JIG has world class Technology through strategic tie-ups and training and development are going to be key focus areas in Indian market. The company has a factory in Kharagpur manufacturing low capital and operation cost, process control is simple and capacity per unit acquisitions to remain a leader in the businesses we are near future. Considering all the initiatives being taken by us, equipment for Mineral Processing including ROMJIG, BATACJIG, Screens, etc. is high. Over 300 units have been sold worldwide for beneficiating coal and present. Our Group turnover was ` 1816 crores in 2009-10, we are confident to achieve the challenging targets we have MBE Cologne Engineering GmbH is a manufacturing unit based in Cologne, other minerals. and we have put in place a strategic plan to achieve a Group set for ourselves. primarily making equipment for the Cement Industry. turnover of ` 7,000 crores in 5 years. Deepak Khaitan, Chairman We have the process knowhow and experience to design mineral beneficiation plants and coal washeries using both Heavy Media and Jigging Processes. We are also a global leader in Jigging Technology under its brand BATAC, widely used for beneficiation of coal and other minerals. 36 5

39 MBE success story Gallery beyond engineering There are several reasons behind our success. But we would narrow it down to: A host of other initiatives are being taken to realise our goals. In 2009, we moved to a 160,000 sqft office at Ecospace, New Town, Kolkata. This move is more than Customers first approach. just a logistical change and will bring forth in the way the company is perceived Constantly striving for customer delight via our implementation both internally and externally. Ecospace is a green building with all the facilities and service abilities. a modern day corporate is proud of. It is Indias first LEED Precertified Platinum Business Park. Uncompromising quality of our products and services. Achieving a high degree of engineering excellence and project MBE invests heavily in manpower and inducts young engineers from the best management skills. technical institutes in India every year. A Centre for Engineering Excellence has Executing projects within committed time. been set-up for implementing a design automation platform with PLM & 3D Introducing world class technology in implementing projects. Modeling Analysis Software. In 2009, we successfully implemented Oracle ERP PNEUFLOAT BATAC Jig across all units and project sites to improve our operational efficiency and deliver Enduring, long-term partnerships with stakeholders like suppliers improved customer service. and contractors. A keen desire to develop the right human resources. It is through the relentless pursuit of these facets that we have earned the trust of our customers. Our reputation in the core sectors of the industry has made us a global engineering force. TESKA Heavy Medium Seperator ROMJIG 4 37

40 McNally Humboldt Wedag Minerals India Private Limited MBE Cologne Engineering GmbH 50 years of engineering excellence beyond engineering JONES wet high intensity magnetic separators WHIMS is highly efficient for VIBRATING SCREENS, available up to 3.6m width in circular and linear motion. A journey that spans half a century. A human quest, medieval in passion and We have a strong presence in manufacturing through our subsidiary company separating low magnetic minerals, upgrading non-magnetic minerals, and Over 500 units sold. extremely modern in its aim, a quest for excellence, for doing the impossible. McNally Sayaji Engineering Limited that manufactures a wide range of equipment robust design requiring less maintenance. Over 100 units sold worldwide. This year MBE celebrates 50 years of Engineering Excellence. The road of for all core sector industries. It has four plants at Kumardhubi, Asansol, Bangalore PALLA vibrating mill for fine grinding of Chemicals, Ceramics, Refractories and exploration, of innovations, of rising above the ordinary is often less traversed but and Vadodara. The latest addition to our manufacturing base are at Kharagpur in PERMOS medium intensity magnetic separator MIMS. Drum type separator Ores. Over 150 units sold worldwide. we believe it is more rewarding for exactly the same reason. Our celebration of 50 India and Cologne in Germany, after the acquisition of the CMT Division of of simple design using powerful permanent magnets. Low capital operation eventful years is not only ours, it carries with it the proof that no pinnacle is KHD Humboldt Wedag. costs, easy maintenance and operation, low wear rates. In addition, McNally Humboldt Wedag India has licensed Technology from: unreachable for the human mind and human imagination. That the combination of integrity and innovation is, has been and always will be a fool-proof formula Acquiring the Coal & Minerals Division of KHD Humboldt Wedag in 2009 made PNEUFLOT pneumatic floatation is suitable for all kinds of minerals. Unique in WESTECH for solid-liquid separation with sedimentation | filtration of all for success. us a global leader in Coal & Mineral Processing with operations in Cologne design, it has no rotating parts, low energy consumption and less wear and types of minerals. Germany, South Africa, China, Russia, South America, Indonesia besides India. tear. Over 50 units sold globally. McNally Bharat Engineering, MBE, had a very humble beginning back in 1961, Another subsidiary, EWB Kornyezetvedelmi kft, Hungary is among the leading AKW for gravity separation of fines with Hydrocyclones, Spiral Concentrators in a serene township at Kumardhubi, near Dhanbad, as the Indian arm of McNally Pneumatic Conveying and Ash Handling solution providers in the world. and Upstream Classifiers. Pittsburgh, USA. Back then we used to manufacture equipment for the coal and mining industry. We soon became a name to reckon with, in the league of Indian engineering firms. Today we have grown into a large multi-product, multi-location, multi-dimensional group. At present we are top-notch EPC project implementers with over 300 projects under our belt. They cater to diverse sectors: Power, Steel, Coal & Mining, Ports, Aluminium, Material Handling, Mineral Processing and other infrastructure sectors. We access world class technology through strategic tie-ups with the best technology providers around the globe. MBE has been declared as the fastest growing EPC company (Material Handling) by a Construction World Survey in 2010. In addition, MBE has received numerous Safety Awards at different Project sites. 38 3

41 EWB Kornyezetvedelmi kft, Hungary beyond engineering EWB Kft is one of the leading Pneumatic Conveying and Ash Handling solution EWB works closely with the Budapest Technical University on technology providers in the world and has over 45 years experience in Bottom Ash, Coarse development and testing. A 30 tph pilot plant is installed at the University by Ash and Fly Ash Handling Technologies. EWB Kft to test material before designing the handling systems. A pioneer in the field of Dense Phase Pneumatic Conveying Systems, EWB has From 1997, MBE had a collaboration agreement with EWB for setting up Ash built 40 such plants in the world. Handling Systems in India. Later MBE acquired 90% shares of EWB from Wagner Biro and the balance 10% from the Government. EWB Kft has executed over 75 projects till date using either the Hydraulic Wet System or the Pneumatic Dry System. EWB has built plants in Germany, Hungary, Austria, Czech Republic, Yugoslavia, Romania, Turkey, Greece, Indonesia etc. 39

42 Locations Contents beyond engineering McNally Bharat Engineering Company Limited Branches MBE 50 years of Subsidiary Companies Head Office Mumbai Ecospace Campus 2B 11F/12 (Old Plot No AA II/Blk 3) New Town Rajarhat C 1&2 Neighbourhood Shopping Complex engineering excellence 3 McNally Sayaji Engineering Limited 23 North 24 Parganas Kolkata 700156 India Plot No 10&11 Sector 4 Palmbeach Marg Nerul New Bombay 400706 P +91 33 66281111/30141111 F +91 33 66282277/30142277 TF +91 022 27722002 E [email protected] E [email protected] W www.mcnallybharat.com Chairmans Message 5 Manufacturing Facilities 24 Ernakulam Registered Office C-C 35/875 Manikath Court Dewan's Road Ernakulam 4 Mangoe Lane Kolkata 700001 India Cochin 682016 Kerala Group organization 6 Product Range 28 Subsidiary Companies P +91 0484 2364914 M +91 98460 34939 E [email protected] McNally Sayaji Engineering Limited Kolkata Head Office Ecospace Campus 2B 11F/12 (Old Plot No AA II/Blk 3) New Town Rajarhat MBE as an EPC company 7 Coal and Mineral Technologies 36 Ecospace Campus 2B 11F/12 (Old Plot No AA II/Blk 3) New Town Rajarhat North 24 Parganas Kolkata 700156 India North 24 Parganas Kolkata 700156 India P +91 33 66281111/30141111 F +91 33 66282277/30142277 P +91 33 66281111/30141111 F +91 33 66282277/30142277 E [email protected] W www.mcnallybharat.com Power Projects Division 9 EWB Kornyezetvedelmi Kft, Hungary 39 E [email protected] W www.mcnallybharat.com Nagpur Works and Sales Office 64 New Ramdaspeth Opposite Central Bank of India Steel, Mining & Port Locations 40 Kumardhubi East High Court Road Nagpur 440010 Maharashtra Projects Division 13 PO Kumardhubi Dist. Dhanbad Jharkhand 828203 India P +91 0712 2535089/2560097 M +91 94221 14059 E [email protected] P +91 06540 273010/11/16 272235/197 F +91 06540 273024/273015 Secunderabad E [email protected] Survey No 102 House No 1-10 Omvihar Colony Medepally Village Process Projects Division 19 Asansol Ghatkeswar Mandal Plot No. M 16 ADDA Industrial Area R R District 500039 Andhra Pradesh P +91 040 27204395 PO RK Mission Asansol 713 305 West Bengal India TF +91 040 27205361 M +91 98661 57836 E [email protected] New Business Ventures P +91 0341 6554031/6554490 E [email protected] Chennai & Resources 21 Bangalore Ground Floor Kaashyap Enclave G P & K Shopping Complex 3rd Floor Maruthi Towers 9th Main Ex. Chairman Layout 13/A Velachery Main Road Velachery Chennai 600042 Banaswadi Main Road Bangalore 560034 India P +91 044 22431309 M +91 94440 46628 E [email protected] P +91 080 41153781-83 F +91 080 41153784 E [email protected] Vishakhapatnam Vadodra Plot No 45 Doctors Colony Seethammadhara Chhani Road Baroda 390002 Gujarat India Opposite ABC Office Visakhapatnam 530018 Andhra Pradesh P +91 0265 2793650 2780791-95 F + 91 0265 2791914 E [email protected] P +91 0891 2551534 E [email protected] 40 1

43 Corporate office at Kolkata beyond engineering Vijaywada MBE Coal & Minerals Technology Gmbh BSF2 Krishna Enclave Currency Nagar Gottfried-Hagen-Strae 20 51105 Cologne Germany Vijayawada 520 008 Andhra Pradesh T +49 221 99892 700 F +49 221 99892 709 M +91 94403 20529 E [email protected] E [email protected] Other Subsidiaries Sales Offices McNally Humboldt Wedag Minerals India Private Limited MBE Minerals Processing Technology Beijing Ecospace 11F/12 (Old Plot No AA II/Blk 3) New Town Rajarhat c/o KHD Humboldt Wedag International Beijing Office North 24 Parganas Kolkata 700156 India 25 A CITIC Building 19 Jianguomenwai Dajie P +91 33 66281111/30141111 F +91 33 66282277/30142277 Beijing China 100004 E [email protected] E [email protected] Factory T +86 10 6500 4101 F +86 10 6500 8623 Plot 1A Sector B Industrial Growth Center Nimpura MBE Mineral Processing Technology Moscow Rakhajungle Kharagpur 721301 West Bengal India c/o KHD Humboldt Engineering Branches Mjasnizkaja ul. 24/7 Office 108 Kolkata 10100 Moscow, Russia 50 Chowringhee Road 8th Floor Kolkata 700071 E [email protected] P +91 33 40111300 F +91 33 40111333 T +7 495 6285 116 F +7 495 5408 626 Mumbai MBE Minerals SA Pty Limited A-402 Kailash Industrial Complex Park Site 36 Wankel Street Jet Park Boksburg 1459 Vikhroli (West) Mumbai 400079 PO Box 8460 Elandsfontein 1406 South Africa P +91 22 25171451/1452 F +91 22 25171450 T +27 11 397 4660 F +27 11 397 4411 E [email protected] Bokaro 151 Co-Operative Colony Bokaro Steel City MBE Cologne Engineering GmbH Dist Bokaro Jharkhand Dillenburger Strae 63 P +91 6542 249684 F +91 6542 259500 51105 Kln T +49 221 99892 600 F +49 221 99892 619 Chennai E [email protected] PREM EDEN Flat No 2A 2nd Floor Dev Apartments 34/58 28th Cross Street EWB Kornyezetvedelmi kft Indira Nagar Adayar Chennai 600020 H 1132 Victor Hugo u. 18-22 Budapest Hungary P +91 44 4269 5971/5972 F +91 44 4269 5790 TF +36 1 3496141/ 7980 3506500

44 years of engineering excellence 1961-2011 beyond engineering beyond engineering McNally Bharat Engineering Company Limited McNally Sayaji Engineering Limited McNally Humboldt Wedag Minerals India Private Limited Ecospace Campus 2B 11F/12 (Old Plot No AA II/Blk 3) New Town Rajarhat North 24 Parganas Kolkata 700 156 India T +91 33 3014 1111/6628 1111 F +91 33 3014 2277/6628 2277 W www.mcnallybharat.com E [email protected]

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