IX Data Sheet - Fujifilm

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1 DATA SHEET INDUSTRIAL RADIOGRAPHIC SYSTEMS FUJIFILM INDUSTRIAL RADIOGRAPHIC FILM IX20, IX25, IX50, IX80, IX100, IX150, IX29 AND IX59 Fujifilm industrial X-ray films feature revolutionary new film technology. The combination of the latest in emulsion making science and computerized manufacturing processes assure consistent batch- to-batch performance; optimum image quality and compatibility with all NDT chemistries and current brand tank / automatic processing conditions. The Fujifilm family of films incorporate unique speed, and grain technologies thus permitting their use over a wide range of applications with consistent high quality regardless of the material examined and the source of radiation employed. TYPES AND An appropriate choice is made among the eight types of Fujifilm Industrial Radiographic Film FEATURES according to the material and thickness of specimens, the kilovoltage or energy of radiation, and the required accuracy of inspection. Relative Speed ] Class of Film ]] X-ray X-ray Film Features and Major Applications 100KV 200KV Ir-192 C0-60 ASTM EN ISO E1815 584-1 11699-1 (without Pb) (with Pb) Single emulsion, low-speed, very-high contrast, ultra-fine graininess film IX20 l Castings : thin part of multi-thickness 10 9 8 5 object l Neutron radiography l Micro-electronic parts Low-speed, very-high contrast, ultra-fine graininess film IX25 l Welds : Very high sensitivity level 20 17 15 10 SPECIAL C1 C1 l Castings : Very high sensitivity level l High-output supervoltage exposure Low-speed, very-high contrast, very low graininess film IX50 35 30 30 30 I C3 C3 l Welds : High sensitivity level l Castings : High sensitivity level l High energy isotope exposure Low-speed, very-high contrast, very low graininess film IX80 55 55 55 55 I C4 C4 l Welds : Normal sensitivity level l Castings : Normal sensitivity level l Normaly used for many kind of usage Medium-speed, high contrast, low graininess film IX100 100 100 100 100 II C5 C5 l Welds : Normal sensitivity level l Castings : Normal sensitivity level l Normaly used for many kind of usage High-speed, medium contrast, high graininess film IX150 170 170 170 170 III C6 C6 l Heavy metal or thick object inspection l Welds l Castings Low-speed, high contrast, very low graininess film IX29 22 22 22 22 WA l Castings : l Multi-thickness object Low-speed, high-contrast, very low graininess film IX59 45 45 45 45 WB l Castng : l Multi-thickness object ] Speed as compared to that of type IX100 used as a standard 100 under each exposure conditions. ]] Classification based on developed with Fujifilm's recommended processing conditions. Examples of recommended conditions (temperature and immersion time) are as follows. Manual : 20 degree Celsius 5 minutes Automatic : 28 degree Celsius 1.5min. 1

2 FUJIFILM DATA SHEET l FUJIFILM INDUSTRIAL RADIOGRAPHIC FILM FILM SELECTION Standards for film selection dependant on material, specimen thickness. X-ray equipment power and GUIDE type of gamma-ray sources are given below. Material and X-ray Tube Voltage (kV) Thicknesses Cobalt-60 (mm) below 50 50 ~ 80 80 ~ 120 120 ~ 150 150 ~ 250 250 ~ 400 1000 0~ 6 50 59 80 50 59 50 59 25 29 25 29 6 ~ 13 50 59 80 50 59 80 50 59 80 50 59 25 29 25 29 Light Metals 13 ~ 25 59 80 100 50 59 80 50 59 80 50 59 80 29 50 59 25 29 25 ~ 50 100 150 59 80 100 50 59 80 50 59 80 50 59 25 29 50 25 29 50 ~ 100 150 100 150 80 100 80 100 59 80 100 59 80 over 100 150 100 80 100 59 80 0~ 6 150 150 80 100 59 80 100 50 55 80 50 59 25 50 59 25 29 50 59 6 ~ 13 Iron and Steel 150 150 80 100 80 100 50 59 80 25 50 59 50 59 13 ~ 25 150 150 100 59 80 100 50 59 80 50 59 80 25 ~ 50 150 150 100 50 59 80 50 59 80 100 50 ~ 100 150 100 150 59 80 100 80 100 150 over 100 150 100 150 100 150 0~ 6 150 100 150 80 100 50 59 80 50 59 25 50 25 50 6 ~ 13 150 100 150 59 80 100 50 59 80 50 59 50 59 80 Bronze 13 ~ 25 150 80 100 50 59 80 50 59 80 25 ~ 50 100 150 80 100 80 100 50 ~ 100 80 100 150 100 150 over 100 150 150 2

3 FUJIFILM INDUSTRIAL RADIOGRAPHIC FILM l FUJIFILM DATA SHEET CHARACTERISTIC CURVE Automatic Processing 4.5 EXPOSURE: 200KV Xrays SCREEN: Lead screens 0.03mm( 0.001 inch) thick front & back FILTER: Steel 9mm ( 0.35 inch) 4.0 PROCESSOR: FUJI FIP 7000 PROCESSING CYCLE AND DEVELOPER TEMPERATURE: 11.0 min./28C(82F) DEVELOPER: FUJI SUPERDOL-I 3.5 3.0 IX150 IX100 IX80 IX50 IX25 2.5 Density IX59 IX29 IX20 2.0 1.5 1.0 0.5 0.0 0 1.0 2.0 3.0 Log Relative Exposure 3

4 FUJIFILM DATA SHEET l FUJIFILM INDUSTRIAL RADIOGRAPHIC FILM CHARACTERISTIC CURVE Manual Processing 4.5 EXPOSURE: 200KV Xrays SCREEN: Lead screens 0.03mm ( 0.001 inch) thick front & back FILTER: Steel 9mm ( 0.35 inch) 4.0 PROCESSOR: Manual Tank DEVELOPING TIME AND DEVELOPER TEMPERATURE: 5min./20C (68F) DEVELOPER: FUJI HIRENDOL-I 3.5 3.0 IX150 IX100 IX80 IX50 2.5 Density 2.0 IX59 IX29 1.5 1.0 0.5 0.0 0 1.0 2.0 3.0 Log Relative Exposure 4

5 FUJIFILM INDUSTRIAL RADIOGRAPHIC FILM l FUJIFILM DATA SHEET BASE USED Polyester 0.175 mm thick, blue tinted base. A polyester base is used having excellent strength and safety being suitable also for automatic processing COLOR Blue sensitive SENSITIVITY Spectral Sensitivity Curve Relative Sensitivity 350 400 450 500 550 600 650 700 Wavelength (nm) SAFELIGHT This film should be handled under the Fuji Safelight Filter SLG 8U (red-orange) in a lamp with 15-or-20-watt bulb at a distance of not less than 1 meter (3.3 feet). Safelight Tolerances of IX100 Films 0.4 0.3 Fuji Safelight Filter SLG 8U Fog Density 100V 20-watt bulb, distance 1m 0.2 0.1 IX100 0.0 0 2 4 6 8 10 12 Exposure Time (min.) The values of IX80 and IX50 are smaller than those of IX100. The fog density means the increasing fog value from the no safelight exposure. (For reference) SLG8U is recommended, but the safelight fog of SLG6 is mentioned as one example of other safelights. Safelight Tolerances of IX100 Films 0.4 0.3 Fuji Safelight Filter SLG 6 Fog Density 100V 20-watt bulb, distance 1m 0.2 IX100 0.1 0.0 0 2 4 6 8 10 12 Exposure Time (min.) 5

6 FUJIFILM DATA SHEET l FUJIFILM INDUSTRIAL RADIOGRAPHIC FILM EXPOSURE CHART 350 350 FUJIFILM INDUSTRIAL FUJIFILM INDUSTRIAL RADIOGRAPHIC FILM IX25 RADIOGRAPHIC FILM IX29 300 300 Lead Screens Lead Screens (front 0.03mm, (front 0.03mm, back 0.10mm) back 0.10mm) Without Screen Without Screen X-ray Tube Voltage (kVp) X-ray Tube Voltage (kVp) 250 250 200 200 Film-Focus Distance: 60cm Film-Focus Distance: 60cm mA-min: 16 (constant) mA-min: 16 (constant) Hi-Rendol l, 20C (68F), Hi-Rendol l, 20C (68F), 5 min., Tank Development 5 min., Tank Development 150 150 Film Density: 2.0 + Fog and Base Film Density: 2.0 + Fog and Base 100 100 0 10 20 30 0 10 20 30 Steel Thickness (mm) Steel Thickness (mm) 350 350 FUJIFILM INDUSTRIAL FUJIFILM INDUSTRIAL RADIOGRAPHIC FILM IX50 RADIOGRAPHIC FILM IX59 300 300 Lead Screens Without (front 0.03mm, Screen back 0.10mm) Without Screen X-ray Tube Voltage (kVp) X-ray Tube Voltage (kVp) 250 250 Lead Screens (front 0.03mm, back 0.10mm) 200 200 Film-Focus Distance: 60cm Film-Focus Distance: 60cm mA-min: 16 (constant) mA-min: 16 (constant) Hi-Rendol l, 20C (68F), Hi-Rendol l, 20C (68F), 5 min., Tank Development 5 min., Tank Development 150 150 Film Density: 2.0 + Fog and Base Film Density: 2.0 + Fog and Base 100 100 0 20 40 60 0 20 40 60 Steel Thickness (mm) Steel Thickness (mm) 6

7 FUJIFILM INDUSTRIAL RADIOGRAPHIC FILM l FUJIFILM DATA SHEET EXPOSURE CHART 350 350 FUJIFILM INDUSTRIAL FUJIFILM INDUSTRIAL RADIOGRAPHIC FILM IX80 RADIOGRAPHIC FILM IX100 300 300 Without Screen Without Screen X-ray Tube Voltage (kVp) X-ray Tube Voltage (kVp) 250 250 Lead Screens (front 0.03mm, SMP-308 back 0.10mm) Screens Lead Screens 200 200 (front 0.03mm, back 0.10mm) Film-Focus Distance: 60cm mA-min: 16 (constant) Hi-Rendol l, 20C (68F), 5 min., Tank Development 150 150 Film Density: 2.0 + Fog and Base Film-Focus Distance: 60cm mA-min: 16 (constant) Hi-Rendol l, 20C (68F), 5 min., Tank Development Film Density: 2.0 + Fog and Base 100 100 0 20 40 60 0 20 40 60 Steel Thickness (mm) Steel Thickness (mm) 350 FUJIFILM INDUSTRIAL RADIOGRAPHIC FILM IX150 500 300 Without Screen 100 IX25 IX50 IX29 IX59 50 IX80 X-ray Tube Voltage (kVp) 250 hrBq 2 Lead Screens (cm) IX100 (front 0.03mm, 10 back 0.10mm) IX150 5 7 3.7 10 200 1 Cobalt-60 0.5 Lead Screens 150 Film-Focus Distance: 60cm (front 0.3mm, mA-min: 16 (constant) back 0.3mm) Hi-Rendol l, 20C (68F), Hi-Rendol l, 20C (68F), 5 min., Tank Development 5 min., Tank Development 0.1 Film Density: 2.0 + Fog and Base Film Density: 2.0 + Fog and Base 100 0 20 40 60 0 50 100 150 200 Steel Thickness (mm) Steel Thickness (mm) 7

8 FUJIFILM DATA SHEET l FUJIFILM INDUSTRIAL RADIOGRAPHIC FILM DEVELOPMENT RATE 160 160 FUJIFILM INDUSTRIAL FUJIFILM INDUSTRIAL RADIOGRAPHIC FILM IX50 RADIOGRAPHIC FILM IX80 140 Hi-Rendol l, 20C (68F), 140 Hi-Rendol l, 20C (68F), Tank Development Tank Development Relative Relative Speed 120 Speed 120 100 100 80 80 5.40 5.40 Average Average Gradient Gradient (G) 5.00 (G) 5.00 0.20 0.20 Fog Fog 0.10 0.10 3 5 7 9 11 3 5 7 9 11 Development Time (min.) Development Time (min.) 160 160 FUJIFILM INDUSTRIAL FUJIFILM INDUSTRIAL RADIOGRAPHIC FILM IX100 RADIOGRAPHIC FILM IX150 140 Hi-Rendol l, 20C (68F), 140 Hi-Rendol l, 20C (68F), Tank Development Tank Development Relative Relative Speed 120 Speed 120 100 100 80 80 5.00 5.00 Average Average Gradient Gradient (G) 4.60 (G) 4.60 0.20 0.20 Fog Fog 0.10 0.10 3 5 7 9 11 3 5 7 9 11 Development Time (min.) Development Time (min.) Relative Speed: R elative value at a density of 2.0 above fog ] and base density on the value of 100 when developed for five minutes. ]] Average Gradient (G):Gradient of line between the density points of 1.5 and 3.5 above fog and base density on the characteristics curve. Fog: Fog and base density. ]]] 8

9 FUJIFILM INDUSTRIAL RADIOGRAPHIC FILM l FUJIFILM DATA SHEET MANUAL Process Processing Solutions Temperature Time PROCESSING (Example) Development Hi-Rendol l 20C (68F) 5 min. 18C to 22C Stop Bath (Acetic Acid 3% Solution) 30 sec. (64F to 72F) 18C to 22C Fixing Hi-Renfix l 5 to 10 min. (64F to 72F) (Running Water 18C to 22C Washing 50 min. ] 2 to 4 liters/min.) (64F to 72F) 18C to 22C (Wetting Agent) 30 sec. (64F to 72F) Drying ca. 50C (ca. 122F) Development Time-Temperature Curve Fixing Time-Temperature Curve 26 50 FUJIFILM INDUSTRIAL FUJIFILM INDUSTRIAL RADIOGRAPHIC RADIOGRAPHIC FILM IX100 FILM IX100 Hi-Renfix I Development Temperature (C) 24 40 Hi-Rendol l Without Pre-bath, Fixing Temperature (C) Vertical Immersion, Without Agitation 22 30 20 20 18 10 16 0 1 3 5 7 9 0 1 2 3 4 5 Development Time (min.) Clearing Time (min.) Fixing Rate 7 FUJIFILM INDUSTRIAL RADIOGRAPHIC 6 FILM IX100 Hi-Renfix I Without Pre-bath, Vertical Immersion, 5 Without Agitation Clearing Time (min.) Processing Temperature: 20C (68F) Density of Processed Film: About 2.0 4 3 2 1 0 15 30 45 60 75 Quantity of 8.5 30.5cm Film Processed per Liter ] ] Conditions required for the derivation of densities equal to those of standard processing. ] ] ] Clearing Time: Time from immersion of film into fixing solution to disappearance of milk white color from the emulsion. 9

10 FUJIFILM DATA SHEET l FUJIFILM INDUSTRIAL RADIOGRAPHIC FILM AUTOMATED PROCESSING Developer Audel (Example) Processing Time (dry-to-dry) about 9 min. about 14 min. about 9 min. Development Temperature 28C (82F ) 27C (81F) 30C (86F) Development Immersion time 90 sec. 150 sec. 100 sec. Fixing Temperature 31C (88F) Reprenishment Rate for Developer about 65 ml 8.5 5 30.5 cm, 4 films Fixer about 200 ml Wash water Temperature less than 31C (88F) Drying Temperature about 45C (113F) 10

11 FUJIFILM INDUSTRIAL RADIOGRAPHIC FILM l FUJIFILM DATA SHEET 11

12 FUJIFILM DATA SHEET l FUJIFILM INDUSTRIAL RADIOGRAPHIC FILM 7-3 Akasaka 9-chome, Minatoku, Tokyo 107-0052, Japan Ref. No. IX-14-2012.08 F1079

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